EEVblog #684 – Ness SMT Manufacturing & Assembly Factory Tour - [Link]
With a height of only 4.5 mm are new terminal blocks able to connect LED modules and LED panels aesthetically and with a maximal reliability.
There are numerous SMT connectors on the market, which are suitable for usage on LED panels but even in other applications. That´s why it´s a logic question – why just Wago 2060?
Firstly it is because of a sophisticated construction of a terminal block with a globally known and million times proven screwless spring clamp CageClampS. This clamp has an optimum pressure on a wire ideally responding to a wire diameter, i.e. the thicker wire, the bigger pressure. Also thanks to this is the max. allowed current up to 9A (!). Further, it´s possible to install solid and ferruled wires even without tools. By a simple pressing to a terminal block (for example by a screwdriver), it´s possible to insert even fine stranded flexible leads and by similar way also to disengage. Features of a clamp don´t get worse neither after multiple disengaging of a connection and they remain stable even after a long period of operation.
From other positives it´s necessary to mention a “balcony” construction of an input portion, which makes installation of wires easier and faster. Sufficiently big flat area ensures a reliable application on assembly machines (pick-n-place). And finally – an aesthetic curved shape and a white/cream color cause, that connectors are inconspicuous and they don´t disturb on a PCB.
Terminal blocks are available in 1,2 and 3-pole version. You needn´t be in doubt that you missed development and you still don´t know a circuit operating on 1 pole – naturally the single-pole version is intended for connecting of several modules into series. A big plus is also availability of interconnecting both-sided pins enabling easy and aesthetic creation of a row (string) of several modules.
Pin spacing is 4mm and there´s also available a version with 8mm pin spacing with operating voltage of up to 600V. Connector casing is made of an advanced material (glass fibre reinforced PPA) with a very wide range of operating temperatures.
Novelty is also a newer version – Wago 2061 with up to 12A max. current. Detailed information will provide you the Wago 2060 brochure.
Wago 2060 terminal blocks don’t overtop LEDs - [Link]
by Graham Prophet @ edn.com:
STMicroelectronics has announced limited production of its EnFilm advanced rechargeable batteries that are less than 0.25 mm thick. These paper-thin batteries free designers from the constraints of standard battery sizes for personal technology and Internet of Things (IoT) devices.
At 220µm thick and measuring 25.7 x 25.7 mm, ST’s EFL700A39 EnFilm solid-state lithium thin-film battery is suited for use in ultra-low-profile devices. Surface-mount terminals allow direct attachment to the circuit board, which simplifies assembly and eliminates wires and connectors. Optional tape-and-reel packaging allows high-speed automated placement.
EnFilm – rechargeable solid state lithium thin film battery - [Link]
Just a short video to show how I hand solder a ceramic leadless chip carrier (CLCC) package to a circuit board, in this case, a Si570. Typical surface mount soldering techniques, including the use of flux, fine gauge solder, and a fine tipped iron.
How to solder a leadless ceramic surface mount package - [Link]
by Dave Young
Anyone who has learned a layout package like EAGLE and sent a board off to a fab knows the trepidation felt when submitting the final gerbers. It doesn’t matter if the order is for 3 PCBs or 3,000 PCBs. The time lost from an error can ruin a project’s momentum, especially if it is a boneheaded error.
There is a better way to check all of the footprints with a layout: Paper PCB Protos. This low-tech technique only takes an hour, but can provide 100% confidence in the footprints checked. Thanks to proper scaling of the PCB, it is possible to create a PDF and print out an exact representation of the board. The designer can then place parts on the paper to quickly determine if a component’s footprint will be suitable, at least for a pilot production build.
Using Paper Protos to Check Footprints with EAGLE - [Link]
Instructions for Soldering and Desoldering SMDs featuring up-close shots of fine-pitch soldering.
Surface Mount Soldering 101 - [Link]
An Arduino-compatible smart outlet designed to instantly turn your toaster oven into a reflow soldering station.
Advances in technology continue to shrink the size of components. Hobbyists, who have traditionally worked with through-hole parts, are finding these parts harder and harder to come by as more parts become unavailable in through-hole variants.
Soldering surface mount components with a soldering iron, while possible, can be a rather tedious task. In particular, when you’re working with densely packed pins like those of a microcontroller, hand soldering a board quickly becomes a daunting task.
Reflowster – Soldering Controller for Surface Mount PCBs - [Link]
This is a walk-through for making cheap high quality SMD metal stencils at home, using commonly available materials.
DIY home-made SMT metal stencil - [Link]
Don´t let yourself get confused by miniature dimensions – small SMT LEDs produce surprisingly strong light.
SMT LEDs enjoy a big popularity because of their size but also thanks to a fast and simple assembly to PCB on automatic machines. In comparison to wire-leaded types, a vast majority of SMT LEDs doesn´t contain optics, thus radiating in a wide beam angle. That´s why is their light visible even from wide viewing angles and at the same time it enables to easily reach a uniform backlight of panels, displays, …
From the smallest SMT LEDs you can find in our store sizes „0603“ (KP-1608) and „0805“ (KP2012) from company Kingbright. Particularly in the Kingbright. Particularly in the KP-2012 series can be found several types with a luminous intensity in the order of hundreds mCd. A novelty in the Kingbright portfolio are series SR-J4 (640 nm – red) and series ZGK (525 nm – green) comprising LEDs of various dimensions. For example the new type KP-2012SRC-J4 (640 nm) has a luminous intensity of up to 600 mCd (@20mA).
In general, all KP series LEDs are low-profile (thin), but at extreme space requirements, the solution exists in an ultra-thin version KPT (only 0.75 mm height – KPT2012).
Naturally, it´s not always necessary to have a high light output (for example at indoor usage), that´s why at several types can be found a version with a higher and also with a lower luminous intensity, what is usually also reflected in a price of a given type. In stock we keep the most requested types suitable for majority of applications. Should you have interest in types which we don´t keep in stock, please don´t hesitate to contact us at firstname.lastname@example.org.
Small but powerful LED series KP- 2012 – [Link]
alexglow @ instructables.com writes:
Note: By “beginner’s guide”, I mean a guide written by a beginner. (I made it at TechShop SF, during my first weeks!) I have some technique tips to share, but for more in-depth questions, Google is your friend.
Solder paste allows you to populate a board with many tiny components, without straining your eyes and fingers. Using minuscule components saves space, and you can dramatically cut down the space between them when you don’t have to solder every connection by hand.
Beginner’s Guide to Solder Paste - [Link]