Innovative flux and a high qualty alloy provide to Stannol Kristall 511 solder wire excellent processing properties with a minimum of clean transprarent residues.
You, who are at production of electronic devices, know, how important is a choice of a suitable solder. A designer of a given device might not focus on a solder used at soldering of the first protoype, bu tin a production it will manifest itself – sooner or later. Not that some solder would be miraculous and otherone unusable, but each one is suitable for something else.
Similarly lie in other segments, even here are some exceptions, when by using the newest materials and know-how from development of solders exist types suitable for multiple applications. One of them is solder Kristall511 Ecoloy with an innovative flux based on synthetic resins. The result is a small spatter and clean, transparent residues, which don´t influence electrical properties of a PCB, i.e. they belong to a “No clean” category – they can stay on a PCB withot cleaning. Kristall 511 is a considerably active solder and it shows its strength even at surfaces with not that optimal solderability and also there, where it´s necessary to solder quickly (for example components that are exceptionally sensitive to temperature). KRISTALL 511 was developed for automated soldering of SMT components, as well as for hand soldering and rework.
This way Stannol, as a producer with rich experience in development of solders (from 1920), produced a combinatio of an alloy+flux with properties meeting majority of requirements of production:
- small amount of transparent residues
- excellent spreading even at poorly solderable sorfaces (copper, brass, nickel,…)
- highly active
- electrically safe residues
- low spitting
- mild odour and small amount of fumes
On stock we have two novelties KRISTALL 511 Sn95,5Ag3,8Cu0,7 (593132) (diameter 1mm, 500g) and KRISTALL 511 Sn96,5Ag3,0Cu0,5 (810050) (diameter 1mm, 500g) solder wires. Technical details can be found in the Kristall_511 datasheet.
Kristall 511 solder wire won´t dirt your PCB - [Link]
Transformer soldering tool Toolcraft SP200 is a useful complement even if you already have a quality soldering station.
In praxis, it´s possible to heard various opinions on “transformer soldering tools”. Usually this is the first type of a soldering tool with which a young electro-technician begins. It´s small, a tip heats up quickly, doesn´t take a lot of space, it´s easily transportable and last but not least it´s also price – affordable.
From the point of view of a professional working with SMT components it can be reproached, that it´s not suitable for SMT components of 0603/ 0402 and similar, it creates a pulse at switching on (weak ESD safety) and it has no soldering tip temperature control.
Despite this, many of us are glad to return to it sometimes, because it´s simply “handy” :-). It provides a magic of an easy application of a solder and a colophony in a single step by a classic way, when we take a bit of a solder on a hot tip and after switching off (during cooling down) we immerse a tip into a colophony. This way we get prepared one “soldering dose” on a tip, suitable for soldering of poorly solderable joints (depending on features of a solder and colophony). At the same time, it´s very convenient in case we need to have one hand free for holding a soldered component, wire, …
Even a small stability of a tip temperature can be bypassed by experience (not too long heating) and the risk of sensitive components damage can be considerably decreased if we always switch on a soldering tool before touching a given component, and similarly – switch off after taking away a tip from a component.
It can be said, that a quality soldering station is irreplaceable for a serious work, but there are many cases, where a classic pistol-type soldering tool alike. In respect to an extraordinary affordable price level of the Toolcraft SP200 and also other in our offer (10-20 Eur), this tool is a suitable complementary tool for every electro workshop and for a work in places, where a transport of a bulky soldering station might be quite impractical.
Toolcraft SP200 has a more robust tip, suitable also for bigger joints. On the opposite side, soldering tools of the series ETP use classic relatively thin tips usable even for small soldering tools.
Think about a soldering tool for every occasion - [Link]
Geir Andersen over at LetsMakeRobots has designed and built this cool solder paste dispenser:
As I’m doing SMD prototypes I wanted to do reflow soldering instead of hand soldering and needed a solder paste dispenser.
The professional ones are not that expensive but you need an air compressor and I was trying to avoid that extra cost and noise. So I came up with this design.
It uses a PICAXE M14 microcontroller and ULN2003 Darlington driver to run the 28BYJ-48 stepper motor. As a stepper the 28BYJ-48 sucks with its gear ratio, but for this purpose it is cheap and has lot of torque. For my type of work and one-off prototypes it works great.
DIY solder paste dispenser - [Link]
by Juan Chong @ juanjchong.com:
In this post I’ll be going over how to cut out solder stencils for both ExpressPCB and EagleCAD designs on a laser cutter. I recently had a need to create some stencils from both of these programs and spent quite a bit of time at the Dallas Makerspace working with their laser cutter to get the settings just right. I’ll be cutting some designs that are mostly 0603/0805 package sizes, so don’t expect ultra-tight pitch stencils from this technique!
Cutting Mylar Solder Stencils from ExpressPCB and EagleCAD Files - [Link]
From a wide offer of solders from company Stannol, it´s easy to choose the most suitable type meeting your demands.
The solder matters, it is an undisputable fact confirmed daily in a development and production of electronics. Hand soldering of prototypes, automated machine soldering, soldering of small SMT components or on the in contrast soldering of big joints of massive connectors, rework, … all that wants a solder optimized for a given usage. As we know, features of a solder wire are determined by an alloy itself (PbSn xx, SnAg xx, …) but in a considerable extent also a flux used. A flux has a big influence mainly on a soldering process, spreading of solder (often even on partially oxidized surfaces), spitting at hand soldering, etc. That´s why despite of often similar specification (according to datasheets), it is still possible to see considerable differences among solders after all. Besides the most important parameters like composition of alloy and flux properties, some features (like spitting and solder spreading) can be really evaluated only at working with a given type.
Over 130-years experience of German company Stannol give a guarantee, that in their portfolio can be found a type suitable even for your work. In a Stannol catalogue can be found favourite “universal” types suitable for the most types of works in electronics and electrotechnics (for example HS10, HF32, Kristall 400) but also specialized types suitable even for soldering of poorly solderable surfaces.
The principle of Stannol products marking is in it, that they are marked by a flux type (HS10, HF32,…) and by an alloy used (Snxx, SnPb,…). A solder wire is available in many combinations flux / alloy , that´s why it is suitable look at their properties in detail and then to choose a suitable type. On stock we keep the most favorite types with fluxes HS10, HF32 or 2630, suitable for majority of joints.
● HS10 - no-clean flux containing halides, based on a natural resin (colophony). Outstanding properties regarding spreading and electrically safe residues. The flux is non-corrosive on non-ferrous materials. The most popular type for electronic industry.
● HF32 no-clean halide-free flux with an activated resin (colophony). Outstanding combination of high activity, good wetting properties and small amount of residues. Residues are transparent, hard, dry and non-corrosive. Very suitable even for SMT components, high reliability of joints. Special version HF32 SMD features even lower flux content and leaves minimum residues, that´s why it´s very suitable even for rework, manual adding of components to PCB and similar.
● 2630 - the most active no-clean flux containing halides. Usable even on places where HS10 is not sufficient. Ideal for surfaces with poor solderability as well as for soldering of bigger joints (thicker copper wires etc.).
Upon request, we´re able to provide you with another types from Stannol production, for example Kristall 400 – no-clean halide-free flux with synthetic resins, with transparent residues and good activity, able to provide excellent soldering results. In general, fluxes, which contain halides are more active and at soldering they feature better wetting. On the other side halide-free fluxes are more safe in respect of possible corrosion around a solder joint and modern fluxes already have very good wetting properties. Normally, neither halide fluxes marked as “no-clean” don´t cause corrosion around a solder joint but at certain circumstances (for example devices intended for very humid conditions) it may be necessary to wash soldered joints from flux residues.
Detailed information will provide you the attached table as well as Stannol catalogue, overview of Stannol soldering materials, overview of Stannol solder wires and overview of soldering fluxes standards.
For detailed information we recommend you to contact our sales agents, which will be pleased to help you at choosing the right type. It´s also possible to contact us on a well-known address firstname.lastname@example.org.
Find the right solder for you – [Link]
alexglow @ instructables.com writes:
Note: By “beginner’s guide”, I mean a guide written by a beginner. (I made it at TechShop SF, during my first weeks!) I have some technique tips to share, but for more in-depth questions, Google is your friend.
Solder paste allows you to populate a board with many tiny components, without straining your eyes and fingers. Using minuscule components saves space, and you can dramatically cut down the space between them when you don’t have to solder every connection by hand.
Beginner’s Guide to Solder Paste - [Link]
SMD solder paste stencils are used to accurately “print” a thin layer of solder paste onto a PCB on which the components are placed before reflow soldering. The “printing” is done in a method similar to screen printing, where the solder paste is squeegeed through a 4 mil thick, stainless steel stencil onto the PCB.
This is all well and good, but commercial stencils are expensive, and are massive overkill for prototype boards. Here is a method for producing a “good-enough” stencil using aluminium sheet via a method similar to PCB production via the UV photosensitive film method.
Home-made solder paste stencil - [Link]
The soldering assistant is a project idea I had to have my soldering supplies conveniently in one spot. The Solder spool holder is close to the work area to have a read supply of solder to feed directly from the spool. The soldering assistant also features and adjustable vise to hold your projects securely as you assemble them. Just behind the work area is a parts bin, to put your resistors, capacitors, IC’s tweezers or other supplies. Side “fins” make it possible to make custom add-ons that can just snap into place. The only part that isn’t printable through a 3d printer is the center threaded rod that moves the base, this is a 1/4″ threaded rod that can be purchased at any local hardware store. 2 hex nuts are also required, one that fits into the moving side of the platform, and one on the stationary side. This is an entry for the “Make it real Challenge” contest. If you like the design, please vote, Thanks.
Soldering Assistant - [Link]
redFrog Pick and Place machine – example of the pick and place process – [via]
This video demonstrates the process from solder paste application to picking and placing the SMD components to the final flowing of the solder. The picking and placing is done using the new redFrog pick and place machine.
redFrog Pick and Place machine - [Link]