 |
 |
Precision Receiver Battery Low Voltage Alarm
source: RC 7/97

Flying hand launch gliders means living with small
capacity receiver NiCad battery packs. These small packs are light, but
have the distinct disadvantage of rapidly depleting. You can carefully
time your flights, but you end up either crashing when your plane seizes
or using only a portion of the already small capacity of the battery. If
you charge the battery in a slightly suboptimal fashion, your plane dies
and bites the dirt (done that, crashed). This devices will allow you to
use a small mA pack and use the full capacity of your battery.
This device of my design uses seven componants on a
single side PC board. With a 6 inch connector, the whole thing weighs
about 0.2 oz. The alarm sounds with a voltage at or below 4.5v, and the
circuit draws 2.4-2.7 mA when quiet and 5.6mA with the alarm (in my
Hitec system, a receiver and two servos draw an average 75-100mA when
flying). The LM336 and 3k resistor provide a precision reference 2.5
volts, and the two other resistors are a voltage divider that provide
the sample voltage. The LM311 is a voltage comparator, and powers the
buzzer when the sample voltage crosses the reference. Since servos draw
current abruptly and intermittantly, the ambient battery voltage is
puncuated by a series of low voltage spikes. The capacitor (not in the
original design in the picture) smooths these spikes somewhat so that
the alarm does not chirp with every servo motion. These inverted voltage
spikes are not so pronounced with larger capacity batteries; the
capacitor may not always be be needed. While it is possible to smooth
the voltage completely, this chirping provides a continuous and early
indication of battery voltage. With the circuit here, the alarm chirps
while slewing both servos of a reciever/two servo system when a 150mA
battery is about half discharged, chirps with any servo motion when near
completely discharged, and alarms continuously with about 5 minutes of
flying time left. With a larger capacity battery, the sequence occurrs
much nearer to complete discharge--perhaps no capacitor or a smaller one
(say 1uf or 0.1uf) would do--and initial comparison with your measured
voltages would be important to calibrate to your system. You can adjust
the divider resistors for a higher or lower voltage alarm:
Vout=Vin(R2/(R1+R2)) where Vout=2.5v and Vin is your selected alarm
voltage, and R1 is the positive side and R2 is the negative side. Note
that the LM336 has three pins and you only use two (break off the
third). Solder a battery or servo connector to the board with positive
and negative as shown, and plug the connector into an unused slot in
your receiver.
...
RadioShack parts:
| 273-074 |
$2.99 |
Miniature Piezo Buzzer, 12v, PC board mount |
| 271-312 |
$7.99 |
1/4 watt 5% carbon film resistors, 500 pieces (Just do it!) |
| |
|
|
| |
|
|
| |
|
|
| |
|
|
JDR Microdevices parts (San Jose CA, 1-800-538-5000,
"No minimum order", order 24 hours a day, shipping UPS $4.95 for the
first pound).
| LM336 |
$0.79 |
2.5v precision reference diode (has a third unused "adjust"
pin) |
| LM311 |
$0.45 |
Voltage comparator |
| T2.2-16 |
$0.18 |
2.2uf 16v tantalum capacitor |
| |
|
|
| |
|
|
|
 |