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12 Volt 30 Amp
PSU
source:
http://www.mitedu.freeserve.co.uk/
Using a single 7812 IC voltage regulator and multiple
outboard pass transistors, this power supply can deliver output load
currents of up to 30 amps. The design is shown below:
Notes:
The input transformer is likely to be the most expensive part of the
entire project. As an alternative, a couple of 12 Volt car batteries
could be used. The input voltage to the regulator must be at least
several volts higher than the output voltage (12V) so that the regulator
can maintain its output. If a transformer is used, then the rectifier
diodes must be capable of passing a very high peak forward current,
typically 100amps or more. The 7812 IC will only pass 1 amp or less of
the output current, the remainder being supplied by the outboard pass
transistors. As the circuit is designed to handle loads of up to 30
amps, then six TIP2955 are wired in parallel to meet this demand. The
dissipation in each power transistor is one sixth of the total load, but
adequate heat sinking is still required. Maximum load current will
generate maximum dissipation, so a very large heat sink is required. In
considering a heat sink, it may be a good idea to look for either a fan
or water cooled heat sink. In the event that the power transistors
should fail, then the regulator would have to supply full load current
and would fail with catastrophic results. A 1 amp fuse in the regulators
output prevents a safeguard. The 400mohm load is for test purposes only
and should not be included in the final circuit. A simulated performance
is shown below:
Calculations:
This circuit is a fine example of Kirchoff's current and voltage laws.
To summarise, the sum of the currents entering a junction, must equal
the current leaving the junction, and the voltages around a loop must
equal zero. For example, in the diagram above, the input voltage is 24
volts. 4 volts is dropped across R7 and 20 volts across the regulator
input, 24 -4 -20 =0. At the output :- the total load current is 30 amps,
the regulator supplies 0.866 A and the 6 transistors 4.855 Amp each , 30
= 6 * 4.855 + 0.866. Each power transistor contributes around 4.86 A to
the load. The base current is about 138 mA per transistor. A DC current
gain of 35 at a collector current of 6 amp is required. This is well
within the limits of the TIP2955. Resistors R1 to R6 are included for
stability and prevent current swamping as the manufacturing tolerances
of dc current gain will be different for each transistor. Resistor R7 is
100 ohms and develops 4 Volts with maximun load. Power dissipation is
hence (4^2)/200 or about 160 mW. I recommend using a 0.5 Watt resistor
for R7. The input current to the regulator is fed via the emitter
resistor and base emitter junctions of the power transistors. Once again
using Kirchoff's current laws, the 871 mA regulator input current is
derived from the base chain and the 40.3 mA flowing through the 100 Ohm
resistor. 871.18 = 40.3 + 830. 88. The current from the regulator itself
cannot be greater than the input current. As can be seen the regulator
only draws about 5 mA and should run cold.
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