Tag Archives: DC-DC

Flex Power Modules launches 1000W DC/DC advanced bus converter

Based upon Flex Power Modules’ Hybrid Regulated Ratio (HRR) topology, the BMR480 DC/DC bus converter module delivers up to 1000W and 96.2A peak power.

The BMR480 DC/DC advanced bus converter targets high-end and high-power applications. It is available in an industry-standard and low-profile quarter-brick-format with dimensions of 58.4 x 36.8 x 12.19mm (2.30 x 1.45 x 0.48-inch), and operates from a wide input range of 40 to 60V and offers multiple tightly regulated (±2.5 per cent) pre-programmed outputs at 10.4, 12 and 12.5V but can be factory configured at any voltage between nine to 13.2V.

Flex’s Hybrid Regulated Ratio technology enables better use of the powertrain to deliver high-power conversion across its input voltage range. The BMR480 offers power conversion of up to 97 per cent efficiency – at 53V and half load – while also keeping power losses low, says Flex.

As well as suitable for intermediate bus conversion (IBC), dynamic bus voltage (DBV) and distributed power architectures (DPA), the BMR480 power module has been designed to power high-end and high-power applications powered by multi-cell batteries or rectifiers that are commonly used in ICT (information and communication technologies) applications. It can also be found in networking and telecommunications equipment, industrial equipment, and server and storage applications.

The BMR480 is reliable, says Flex, delivering higher useable power in high ambient temperature and limited-airflow environments. Although supplied with a standard baseplate, it can also be connected to a heatsink or coldplate for extremely challenging thermal environments.

Dynamic load compensation and support for the latest version (v1.3) of the PMBus communication specification and the Ericsson Power Designer software tool are significant features of the BMR480, together with droop load sharing capability, 1500V I/O isolation, monotonic start-up, remote control, and a range of protection capabilities including over-temperature, output-short-circuit and output-over-voltage.

Flex Power Modules, a division of Flex, designs and manufactures scalable power supply solutions that improve the operational efficiencies of advanced data centre, IT information and communications networks. Flex Coldwatt products provide a complete on-board system solution for cloud, storage and server applications.


The behavior of electro-magnetic radiation of power inductors in power management

Application note form Würth Elektronik about EM radiation radiated from inductors in DC-DC converters.

This Application Note focuses on the Electro-Magnetic (EM) radiation behavior of power inductor(s) in DC-DC converters, which is dependent on several parameters such as ripple current, switching frequency, rise & fall time of a switching device, the core material and its permeability and suggests several design tips to mitigate these EMI effects.

The behavior of electro-magnetic radiation of power inductors in power management – [Link]

1kW bidirectional DC-DC converter with credit card footprint

Diamond Electric in Japan has designed a 1kW isolated bidirectional DC-DC converter (IBDC) inverter using gallium nitride (GaN) devices that is the size of a credit card. by Nick Flaherty @ eenewseurope.com:

The technology can substantially reduce the weight and size of DC-DC converters for rechargeable batteries in electric vehicles (EVs) and smart grids as well as uninterruptible power supplies (UPS).

The IBDC combines both charger and discharger circuits with a patented control architecture with switching up to 2MHz and a current range of -3.7 to +3.7A for the 270V to 330V input and output. This has enabled smaller magnetics for a footprint of 93.5 mm x 60 mm x 10.5 mm, excluding the control circuit and heatsink, a quarter the size of the existing designs.

As well as enabling the higher frequency, the use of GaN power devices allows a conversion efficiency of 95%.

1kW bidirectional DC-DC converter with credit card footprint – [Link]

@Ricoh RP604 300 mA Buck-Boost #DCDC Converter for #IoT applications

This product is in particular suitable in case a supply voltage is required which is somewhere in between the voltage level of a fully charged and fully discharged battery. At a certain moment the DC/DC Converter needs to switch over from Buck to Boost mode automatically. The RP604 is designed for IoT applications which are mainly in a sleep mode and wake-up periodically to perform a measurement, transmit some data and resume to sleep mode again. For such kind of applications, the current consumption in sleep mode should be kept as low as possible. The RP604 consumes only 0.3 µA and has a peak efficiency of 90% at 0.1 mA output current.

60V input 5V @3A output DC-DC Converter for Industrial and Automotive

This is a 60 V 3A step down DC-DC converter. Sample applications are: 12 V, 24 V and 48 V Industrial, Automotive and Communications Power Systems. The TPS54360 is a 60 V, 3 A, step down regulator with an integrated high side MOSFET. The device survives load dump pulses up to 65V per ISO 7637. Current mode control provides simple external compensation and flexible component selection. A low ripple pulse skip mode reduces the no load supply current to 146 μA. Shutdown supply current is reduced to 2 μA when the enable pin is pulled low. Under voltage lockout is internally set at 4.3 V but can be increased using the enable pin. The output voltage start up ramp is internally controlled to provide a controlled start up and eliminate overshoot. A wide switching frequency range allows either efficiency or external component size to be optimized. Frequency fold back and thermal shutdown protects internal and external components during an overload condition.

60V input 5V @3A output DC-DC Converter for Industrial and Automotive – [Link]

Torpedo 2 – a cheap & powerful 3A DC/DC converter with built-in charger

Boris Landoni @ open-electronics.org presents their second version of Torpedo, a kind of DC-DC converter able to provide 5V output from a variety of sources. He writes:

Some time ago we had introduced you to the Torpedo switching power supply, a particular kind of DC/DC power supply called SEPIC capable of supplying 5 V from several external supply sources, such as an external voltage between around 3.5 and 20 V, the 5 V coming from a USB connector or the 3 to 7 V supplied by a LiPo battery. The very small power supply also had a circuit capable of charging the battery up through external sources, where available.


  • triple power source: USB, LiPo battery and an external source;
  • a wide range of input voltage values: 6,5 – 18 V;
  • can supply a maximum current of 3 A;
  • high efficiency, even over 85-90%;
  • built-in charger for LiPo single cells;
  • can switch from battery-powered to another source without interruption;
  • 5 V output with high stability when load varies and low ripple;
  • possibility to turn off the only output leaving the step-down converter and the charger active;
  • possibility to automatically deactivate the output if power supply comes from the USB connector which is limited to 500 mA current by the specs; if there is a battery, power supply is granted by that;
  • status LEDs indicating charge, the power supply used, output activation and so on.

Torpedo 2 – a cheap & powerful 3A DC/DC converter with built-in charger – [Link]

24-48V to 5V – 3A DC-DC Converter

24-48V input voltage range 3A output current DC-DC Converter using BD9G341AEFJ IC from ROHM semiconductor. This IC is ideal for high voltage to low voltage converter with 3A output current. Pin configuration of the board with 3 Pin horizontal mounting of the regulator is similar to LM7805 LDO regulator and is suitable to use this IC as replacement which can provide more current and take high voltage input.

Different voltage output are possible by changing few components. Refer to datasheet for the same. Example circuit can provide 5.1V/3A with input supply range 24-48V DC and operating frequency 200 KHz.

24-48V to 5V – 3A DC-DC Converter – Link

15V 1A Dual Output Flyback DC-DC Converter

+/-15V 1A Dual output DC-DC converter is a tiny board built using Transformer from Renco and LM2587-ADJ IC from Texas instrument.  Input supply 18-36V DC.  The LM2587 regulators is monolithic integrated circuit specifically designed for fly back, step-up (boost), and forward converter applications. The power switch is a 5.0A NPN device that can stand-off 65V. Protecting the power switch are current and thermal limiting circuits, and an under voltage lockout circuit. This IC contains a 100 kHz fixed frequency internal oscillator that permits the use of small magnetics. Other features include soft start mode to reduce in-rush current during start up, current mode control for improved rejection of input voltage and output load transients and cycle-by-cycle current limiting. An output voltage tolerance of ±4%, within specified input voltages and output load conditions, is ensured for the power supply system.


  • Supply Input 18-36V DC
  • Output +/-15V DC, 1Amp
  • On board trimmer potentiometer for Fine voltage adjust
  • Operation Frequency 100 KHz

15V 1A Dual Output Flyback DC-DC Converter – [Link]

2-3A, 42-Vin Silent Switcher offers low-EMI regulation

LT8609S is a 2A (3A Peak), 42V input synchronous step-down switching regulator. The synchronous step-down Silent Switcher 2 Delivers 93% efficiency at 2 MHz with ultralow EMI/EMC emissions. By Graham Prophet @ eedesignnewseurope.com:
The LT8609S design reduces EMI/EMC emissions due to very well controlled switching edges, its internal construction with an integral ground plane and the use of copper pillars in lieu of bond wires. This improved EMI/EMC performance is not sensitive to board layout, simplifying design and reducing risk even when using two-layer PC boards.
2-3A, 42-Vin Silent Switcher offers low-EMI regulation – [Link]

High Voltage-Current Half Bridge Driver Using IR2153 & IGBT

IGBT based half bridge board has been designed for multiple applications, like induction heater driver, tesla coil driver, DC-DC converters, SMPS etc. High current and high voltage IGBTs are used to serve high power requirements.

IGBT NGTB40N120FL2WG from ON semi and IR2153 from Infineon semiconductor are important parts of the circuit, IR2153 is a gate driver IC including inbuilt oscillator, 40A/1200V IGBT can handle large current. Gate driver circuit works with 15V DC and load supply 60V DC to 400V DC.

High Voltage-Current Half Bridge Driver Using IR2153 & IGBT – [Link]

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