Tag Archives: IGBT

10A 400V DC Intelligent Power Module (IPM)

10 Amp 400V DC Intelligent power module board has been designed using ON Semiconductors STK544UC62K. This Inverter IPM module includes the output stage of a 3-phase inverter, pre-drive circuits, bootstrap circuits, protection circuits, op-amp based current sense circuit, comparator circuit for fault/Over current output, Bus voltage output, onboard 5V DC regulator for op-amp circuit. This board can be used to drive AC Induction, BLDC, PMSM motors and Brushed DC Motors. The module integrates optimized gate drive of the built-in IGBTs to minimize EMI and losses, while also providing multiple on-module protection features including under-voltage or over voltage , over-current , and fault reporting. The built-in, high-speed HVIC requires only a single supply voltage and translates the incoming logic-level gate inputs to the high-voltage, high-current drive signals required to properly drive the module’s internal IGBTs. Separate negative IGBT terminals are connected to shunt resistor to provide the current feedback to the micro-controller. This IPM module helps to develop various power applications and also can be used as H-Bridge for brushed DC motor. The module mainly helps to drive Hall sensor based, encoder based motors and 3 Phase AC Motors. The IC has Built-in dead-time for shoot-thru protection. Internal substrate temperature is measured with an internal pulled up thermistor. PWM frequency is up to 20 KHz. The board can be used in application like small machines as speed controller, washing machine, refrigerator, Air condition, automation, AC motor speed controller, dc motor speed controller, brushless dc motor driver, ac servo driver.

10A 400V DC Intelligent Power Module (IPM) – [Link]

3 Phase AC Motor Controller

This project made using MC3PHAC from NXP Semiconductor. The project generates 6 PWM signals for 3 Phase AC Motor controller. It’s very easy to make professional VFD combining with Intelligent Power Module (IPM) or 3 Phase IGBT/MOSFET with Gate driver. The board provides 6 PWM signals for the IPM or IGBT Inverter and also brake signal. Also this board works in stand-alone mode and doesn’t require any software programming/coding.

The MC3PHAC is a high-performance monolithic intelligent motor controller designed specifically to meet the requirements for low-cost, variable-speed, 3-phase ac motor control systems. The device is adaptable and configurable, based on its environment. It contains all of the active functions required to implement the control portion of an open loop, 3-phase ac motor drive. One of the unique aspects of this board is that although it is adaptable and configurable based on its environment, it does not require any software development. This makes the MC3PHAC a perfect fit for customer applications requiring ac motor control but with limited or no software resources available.

Included in the MC3PHAC are protective features consisting of dc bus voltage monitoring and a system fault input that will immediately disable the PWM module upon detection of a system fault.

3 Phase AC Motor Controller – [Link]

High Voltage-Current Half Bridge Driver Using IR2153 & IGBT

IGBT based half bridge board has been designed for multiple applications, like induction heater driver, tesla coil driver, DC-DC converters, SMPS etc. High current and high voltage IGBTs are used to serve high power requirements.

IGBT NGTB40N120FL2WG from ON semi and IR2153 from Infineon semiconductor are important parts of the circuit, IR2153 is a gate driver IC including inbuilt oscillator, 40A/1200V IGBT can handle large current. Gate driver circuit works with 15V DC and load supply 60V DC to 400V DC.

High Voltage-Current Half Bridge Driver Using IR2153 & IGBT – [Link]

Inteligent Power Module (IPM) Board for Brushless Motors

Intelligent Power Module (IPM) board has been designed using FSBS5CH60 IC from Fairchild, which provides a fully-featured, high-performance inverter output stage for AC Induction, BLDC, and PMSM motors. These modules integrate optimized gate drive of the built-in IGBTs to minimize EMI and losses, while also providing multiple on-module protection features including under-voltage lockouts, over-current shutdown, and fault reporting. The built-in, high-speed HVIC requires only a single supply voltage and translates the incoming logic-level gate inputs to the high-voltage, high-current drive signals required to properly drive the module’s internal IGBTs. Separate negative IGBT terminals are connected to shunt resistor to provide the current feedback to the micro-controller. This IPM module helps to develop lots of power applications and also can be used as H-Bridge for brushed DC motor. The module is manly helps to drive Hall sensor based or encoder based motors, it doesn’t support FOC algorithm, FOC based IPM board is under development and will be publish soon.

Inteligent Power Module (IPM) Board for Brushless Motors – [Link]