Tag Archives: Motor

50V – 10A Bidirectional DC Motor Driver Using A3941

This tiny board designed to drive bidirectional DC brushed motor of large current. DC supply is up to 50V DC. A3941 gate driver IC and 4X N Channel Mosfet IRLR024 used as H-Bridge. The project can handle a load up to 10Amps. Screw terminals provided to connect load and load supply, 9 Pin header connector provided for easy interface with micro-controller. On board shunt resistor provides current feedback.

The A3941 is a full-bridge controller for use with external N-channel power MOSFETs and is specifically designed for automotive applications with high-power inductive loads, such as brush DC motors. A unique charge pump regulator provides full (>10 V) gate drive for battery voltages down to 7 V and allows the A3941 to operate with a reduced gate drive, down to 5.5 V. A bootstrap capacitor is used to provide the above-battery supply voltage required for N-channel MOSFETs. An internal charge pump for the high-side drive allows DC (100% duty cycle) operation.

50V – 10A Bidirectional DC Motor Driver Using A3941 – [Link]

10A 400V DC Intelligent Power Module (IPM)

10 Amp 400V DC Intelligent power module board has been designed using ON Semiconductors STK544UC62K. This Inverter IPM module includes the output stage of a 3-phase inverter, pre-drive circuits, bootstrap circuits, protection circuits, op-amp based current sense circuit, comparator circuit for fault/Over current output, Bus voltage output, onboard 5V DC regulator for op-amp circuit. This board can be used to drive AC Induction, BLDC, PMSM motors and Brushed DC Motors. The module integrates optimized gate drive of the built-in IGBTs to minimize EMI and losses, while also providing multiple on-module protection features including under-voltage or over voltage , over-current , and fault reporting. The built-in, high-speed HVIC requires only a single supply voltage and translates the incoming logic-level gate inputs to the high-voltage, high-current drive signals required to properly drive the module’s internal IGBTs. Separate negative IGBT terminals are connected to shunt resistor to provide the current feedback to the micro-controller. This IPM module helps to develop various power applications and also can be used as H-Bridge for brushed DC motor. The module mainly helps to drive Hall sensor based, encoder based motors and 3 Phase AC Motors. The IC has Built-in dead-time for shoot-thru protection. Internal substrate temperature is measured with an internal pulled up thermistor. PWM frequency is up to 20 KHz. The board can be used in application like small machines as speed controller, washing machine, refrigerator, Air condition, automation, AC motor speed controller, dc motor speed controller, brushless dc motor driver, ac servo driver.

10A 400V DC Intelligent Power Module (IPM) – [Link]

3 Phase AC Motor Controller

This project made using MC3PHAC from NXP Semiconductor. The project generates 6 PWM signals for 3 Phase AC Motor controller. It’s very easy to make professional VFD combining with Intelligent Power Module (IPM) or 3 Phase IGBT/MOSFET with Gate driver. The board provides 6 PWM signals for the IPM or IGBT Inverter and also brake signal. Also this board works in stand-alone mode and doesn’t require any software programming/coding.

The MC3PHAC is a high-performance monolithic intelligent motor controller designed specifically to meet the requirements for low-cost, variable-speed, 3-phase ac motor control systems. The device is adaptable and configurable, based on its environment. It contains all of the active functions required to implement the control portion of an open loop, 3-phase ac motor drive. One of the unique aspects of this board is that although it is adaptable and configurable based on its environment, it does not require any software development. This makes the MC3PHAC a perfect fit for customer applications requiring ac motor control but with limited or no software resources available.

Included in the MC3PHAC are protective features consisting of dc bus voltage monitoring and a system fault input that will immediately disable the PWM module upon detection of a system fault.

3 Phase AC Motor Controller – [Link]

2.5A 2Phase Micro-Stepping Stepper Motor Driver

2 Phase stepping motor driver is a tiny board based on STK682-010 hybrid IC from ON semiconductor and it can deliver current up to 2.5Amp and has supply up to 32V DC. It has multiple micro-stepping: Full step, 1/2th Step, 1/4th Step, 1/8th Step, 1/16th Step, 1/32th Step, 1/64th Step, 1/128th Step. PR1 trimmer potentiometer is provided to set the decay, 3.5V Slow Decay, 1.1V to 3.1V Mixed Decay, 0.8V-1V Fast Decay, and PR2 Trimmer Potentiometer provided to set the Current.

Features

  • Supply Voltage Range 9-32V DC
  • Motor Load 2.5A Continues
  • On Board LM317 Regulator For 5V DC Logic Supply
  • J1, J2, J3 Jumpers for Micro-Stepping
  • PR2 Current Adjust Trimmer Potentiometer
  • PR1 FDT Adjust Trimmer Potentiometer To Adjust Decay
  • Built In Automatic Half Current Maintenance energizing function
  • Built in Over Current Protection Circuit (Within IC)
  • Built Thermal Shutdown Circuit (Within IC)

2.5A 2Phase Micro-Stepping Stepper Motor Driver – [Link]

16X2 LCD Shield with LMD18201 Motor Driver

 

LCD is very important part of many DIY and industrial projects. The 16X2 LCD shield has been designed to develop LCD related projects using 28-40 Pin Pic development board or DSpic development board, along with LCD this shield includes LMD18201 DC Motor driver , 2 Trimmer potentiometer and 4 tact switches with jumpers. Jumpers can be used to connect switches to pre decided port pins or remove jumpers and connect switches to any port pin using female to female wire harness, LCD pins and H-Bridge signal inputs are open ended male header connector and can be hooked to any port pin with the help of female to female wire harness. This is a very useful shield to develop timer, measurements, dc motor driver with display, DC motor pump controller, automatic irrigation system and many more projects.

16X2 LCD Shield with LMD18201 Motor Driver – [Link]

Inteligent Power Module (IPM) Board for Brushless Motors

Intelligent Power Module (IPM) board has been designed using FSBS5CH60 IC from Fairchild, which provides a fully-featured, high-performance inverter output stage for AC Induction, BLDC, and PMSM motors. These modules integrate optimized gate drive of the built-in IGBTs to minimize EMI and losses, while also providing multiple on-module protection features including under-voltage lockouts, over-current shutdown, and fault reporting. The built-in, high-speed HVIC requires only a single supply voltage and translates the incoming logic-level gate inputs to the high-voltage, high-current drive signals required to properly drive the module’s internal IGBTs. Separate negative IGBT terminals are connected to shunt resistor to provide the current feedback to the micro-controller. This IPM module helps to develop lots of power applications and also can be used as H-Bridge for brushed DC motor. The module is manly helps to drive Hall sensor based or encoder based motors, it doesn’t support FOC algorithm, FOC based IPM board is under development and will be publish soon.

Inteligent Power Module (IPM) Board for Brushless Motors – [Link]

Sound to RC Servo Driver

This project is designed for Animatronics and Puppeteer applications, however it can be used in other applications like sound responsive toys, robots etc. Especially this project helps to move the jaw or mouth of animatronics creature.

The project moves RC servo once receives any kind of sound.  Rotation angle depends on sound level, more the sound level more the movement. Movement of the servo is proportional to sound level.

Circuit has 4 channel servo drivers, First channel is driven by sound, and rest 3 RC servos controlled by on board trimmer potentiometer, these 3 channels helps to drive other movement of animatronics figure.

Sound Received by microphone is convered to DC voltage, PIC16F72 microcontroller converts DC voltage into RC PWM signal. Circuits works with 6V DC , advisable to use battery for low jitter.

Sound to RC Servo Driver – [Link]

A DC Motor Controller with Control Leds

Boris Landoni writes about a new open source project a DC motor controller with control LEDs:

The circuit board we are presenting this time is based on the dual-bridge driver L298N, in a traditionally mounted version in a Multiwatt container with 15 staggered pins; it has two terminal blocks for attaching to DC motors or the coils of a bipolar stepper motor and a terminal block for powering logics and motors. Each of the two output channels of the circuit can provide a maximum current of 2 A, which is enough to drive two 2 A direct current motors or a bipolar stepper motor absorbing 2 A per phase.

A DC Motor Controller with Control Leds – [Link]

400V – 5A Power Supply For Brushless Motor Drivers

Although the power supply design is specific to the Brushless Servo Drivers mainly for IPM Modules, the concepts and circuit design may be used for any power supply requires high voltage output up to 400V DC and 5 Amps. The power supply is an unregulated design with an option to allow connection to either 120V or 230V mains and also it can work with lower voltage for audio amplifiers by increasing capacitor value. The design uses fully integrated bridge rectifier, and multiple bus capacitors for low ripple, noise suppression, and provides high current reservoirs. Additionally the dc supply line have bleeder resistor R2 and R3 to drain the large reservoir capacitors PCB, mounted fuse holder provided  for short circuit and over current protections, low ohm NTC used for inrush current at power start up,  C1, C12, TX protects  against turn on/off spikes and EMI noise reduction. This power supply can be used to drive Tesla Coils, Induction heaters, DC Motor drivers, Brushless DC motor driver.

400V – 5A Power Supply For Brushless Motor Drivers – [Link]

4 Wheel Robot Motor Driver ( 4X 3Amps LMD18201 H-Bridge)

This compact board will help you to drive 4 Wheel Drive Robots, each axis can handle a load current up to 3 Amps and supply 12V – 48 V DC. Board requires two PWM and Dir. signals for full 4WD operations, mainly differential steering for taking turns left or right or complete 360 degree rotation. The module has been designed around LMD18201 from Texas Instruments. The LMD18201 is a 3A H-Bridge designed for motion control applications. The device is built using a multi-technology process which combines bipolar and CMOS control circuitry with DMOS power devices on the same monolithic structure. Ideal for driving DC and stepper motors; the LMD18200 accommodates peak output currents up to 6A. An innovative circuit which facilitates low-loss sensing of the output current has been implemented.

4 Wheel Robot Motor Driver ( 4X 3Amps LMD18201 H-Bridge) – [Link]

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