Tag Archives: Power supply

400V – 5A Power Supply For Brushless Motor Drivers

Although the power supply design is specific to the Brushless Servo Drivers mainly for IPM Modules, the concepts and circuit design may be used for any power supply requires high voltage output up to 400V DC and 5 Amps. The power supply is an unregulated design with an option to allow connection to either 120V or 230V mains and also it can work with lower voltage for audio amplifiers by increasing capacitor value. The design uses fully integrated bridge rectifier, and multiple bus capacitors for low ripple, noise suppression, and provides high current reservoirs. Additionally the dc supply line have bleeder resistor R2 and R3 to drain the large reservoir capacitors PCB, mounted fuse holder provided  for short circuit and over current protections, low ohm NTC used for inrush current at power start up,  C1, C12, TX protects  against turn on/off spikes and EMI noise reduction. This power supply can be used to drive Tesla Coils, Induction heaters, DC Motor drivers, Brushless DC motor driver.

400V – 5A Power Supply For Brushless Motor Drivers – [Link]

Reference design – USB Type-C charger delivers 18W

Graham Prophet @ eedesignnewseurope.com discuss about a 18W USB power supply reference design.

This joint reference design describes an 18W, USB PD compliant, AC-DC power converter. The design, titled DER-567, pairs the WT6630P USB Type-C PD controller from Weltrend with Power Integrations’ InnoSwitch-CP off-line CV/CC flyback switcher IC, to produce a compact and highly energy-efficient standards-compliant power adapter, that PI says will deliver faster charge times for the larger batteries required to power next-generation mobile devices.

Reference design – USB Type-C charger delivers 18W – [Link]

-5V @100mA Switched Capacitor Converter

The circuit diagram presented here is about a negative voltage regulator. It is based on LT1054, which is a switched capacitor voltage converter with regulator from Texas instrument. This device has many advantages over other previously available switched capacitor voltage converters. It provides higher current and has lower voltage losses.

Features:

  • Input Voltage: 3.5VDC to 15VDC
  • Output Voltage: -5VDC
  • Output load: 100mA
  • PCB: 60mm X 20mm

-5V @100mA Switched Capacitor Converter – [Link]

snapVCC – A snap-on regulated 3.3 V/5 V power supply

by Mahesh Venkitachalam @ hackaday.io:

I use 9 V batteries for a prototyping a lot of my electronics projects. I was inspired by the Sparkfun breadboard power supply board, and wanted to create something similar, but with a more convenient form factor for use with a 9V battery. The design I came up with, is a tiny snap-on PCB with the regulator components on one side, and 9V battery contacts on the other. The idea is that the power supply will become part of the battery.

snapVCC – A snap-on regulated 3.3 V/5 V power supply – [Link]

12V @ 120mA Transformerless Power Supply

The circuit provided here is a transformer-less non-isolated power supply which is capable of delivering an output of 12V at 120mA current for an input voltage varying from 85VAC-265VAC. The LNK304 is the heart of this circuit which supports buck boost and flyback topologies. This project is low in cost and simple when compared other tramsformer-less power supplies.

Features:

  • Input(V): 85V AC to 265V AC
  • Output(V): 12V DC
  • Output load: 120mA
  • PCB:75mm X 35mm

12V @ 120mA Transformerless Power Supply – [Link]

EEZ H24005, Two-Channel Programmable Power Supply

Envox Experimental Zone (EEZ) is an open hardware and open source development website, that creates and shares various open source hardware and software projects using as much as possible open-source tools and technologies.

One of their projects is the programmable bench power supply ‘EEZ H24005’. The goal is to make a reliable, modular, open and programmable power supply, that can be used for various tasks starting with powering breadboard, charge batteries of various types, or to be used as an educational tool and science experiments.

The EEZ H24005 is a DIY power supply unit consists of four PCBs and SMT electronics components except some power resistor, AC/DC adapter, and power regulators. Only two ICs need hot air soldering station to mount, while the remaining parts can be simply mounted with soldering iron.

Top Faces Of The Four PCBs
Bottom Faces Of The Four PCBs

To build this PSU you will need these tools:

In addition to modularity, programmability, openness, and DIY, reliability was one of the key features and design guidelines of the designing process. Because as a sourcing device, the PSU has to be designed in the way that no dangerous oscillation in voltage or current is present over the long period of deployment. That includes border case of turning the PSU on and off, applying or disconnecting load, etc.

Here is some of the main features of H24005:

  • Modular design that allows combining modules with various performance and capability and creation of multiple output solution
  • Voltage regulation (CV), 10 mV resolution
  • Current regulation (CC), 10 mA initial resolution
  • Various current single range operation (0-5 A default, 0-3 A or 0-4 A per channel)
  • 15-bit data acquisition resolution
  • Real-time clock (RTC) with supercap/battery backup
  • SD-card as an additional storage
  • Ethernet support for remote control
  • Simple DC output protection (reverse voltage, over-voltage)
H24005 PSU Block Diagram

Since it is an open source project, all files, designs, source codes are available at the Github repository. Also a detailed building guide is available at the official website. But if you want to get H24005 but not interested in making it, you can order yours through OSHPark. There is also a CrowdSupply campagin on going.

PSU Burner – a power supply tester

Bob @ electrobob.com tipped us with his latest project. It’s about a power supply tester.

What does one do when designing a power supply? Well, build a power supply tester, of course. One of the simplest things to build is a constant current load. This will allow for testing of the endurance of the power supply, as most of the designs out there are using slow components.

However, I wanted to make a better one: one that I could hook up to my Analog Discovery and generate a test waveform to be able to connect and disconnect the load fast. This is a weekend project, so all parts are not the best for the purpose, just what I had around.

PSU Burner – a power supply tester – [Link]

DIY power supply with 3D printed enclosure

Rui Cabral tipped us with his latest video. It’s about a dual output power supply build in a 3D printed enclosure. Main parts used are a 100W AC-DC converter (110V 220V to 24VDC 6A) and LM2596 DC-DC Buck converter constant current voltage adjustable module. The power supply has two voltage outputs, a fixed 5V output and a variable output (1-24V). The enclosure 3D files are available here.

DIY power supply with 3D printed enclosure – [Link]

The SilentSwitcher, A Quiet Mains-free Power Supply

Audio projects become smaller over time with the rapid advancement of technology. A traditional power supply is still considered large compared to audio projects size constraints and it may not fit such delicate applications that need to deliver a good sound with zero noise.

Jan Didden, audio specialist who is known for his own publications Linear Audio, has came up with a new idea that can help in perfecting audio projects. The SilentSwitcher is a 55 x 31 mm special power supply module designed to supply clean power to high-end analog and digital audio circuits.

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“One goal of this power supply that it doesn’t need to connect to the mains, you can use it with a USB charger or with a power bank… All problems with ground loops and mains born noise are not existing”- Jan Didden, the designer of The SilentSwitcher

The SilentSwitcher uses a combination of switching and linear regulators to generate a stable and noise-free supply voltage. The module can be powered from a 5V USB adapter, or from a 5V power bank for complete isolation. It delivers ±150 mA and a choice of 6V, 5V or 3.3V at 0.5 A to benefit most of your applications. The absolute maximum input voltage is 12VDC but in normal operation it is preferable to limit it to 10VDC.

Output specifications:

  • Outputs (analog): +15 and -15 VDC at 150mA* each;
  • Output (6/5/3.3V): selectable 6, 5 or 3.3 VDC at 0.5A*;
  • Output noise (6/5/3.3V): less than 1mV broadband
  • Output impedance (analog): less than 10mΩ (+15V) and 80mΩ (-15V) at 20kHz
  • Output impedance (6/5/3.3V): less than 3mV drop with 100mA current step.

15V output at 150mA are provided thanks to the very low noise linear regulators of Texas Instruments TPS7A47, TPS7A33 that suppress all the noise from the switching regulator by a factor of one thousand even at 1 Megahertz. Such chips have driven zero noise to switcher technology and have shown incredible quiet and low noise performance.

Jan Didden talking about his product

The well designed board will help in keeping all elements quiet and avoiding excess radiation. There are 2- and 3-pin headers on the PCB to connect the load, and a 2-pin header for an On/Off switch. The connection to the 5V source is through a B-type USB connector or a standard 2-pin screw-type connector block. You can mount the PCB on the back of your enclosure with a hole cut out for the USB-B – no further input wiring required.

The SilentSwitcher Connections
The SilentSwitcher Connections

This power supply will be a great companion for your project! No need to think about wiring or transformers, and you won’t face any issues like mains hum or mains earth loops.

The SilentSwitcher is live on a Kickstarter crowdfunding campaign and there are only few hours left to go! You can get your own SilentSwitcher for $59 and you will receive a fully assembled and tested board.

More details are provided at the campaign page and at Linear Audio website.

$14.5 All-Purpose Switched-Mode Power Supply

Switching technology devices and integrated circuits are growing fast providing solutions that obtain power for different kind of circuits and devices, and they are proposed in different variations. A useful little known kind which is suitable for mixed supply systems is called SEPIC,single-ended primary-inductor converter.

Torpedo is a switched-mode power supply with a SEPIC configuration which is produced by Open Electronics, an open source solutions producer and the brainchild of Futura Group Srl. It supports three different wide-range voltage sources, battery, USB, and external source from 3 to 20 volts with up to 1 A output current and integrated LiPo battery cell charger.

Torpedo Board
Torpedo Board

Torpedo comes with these features:

  • Triple power source, that is to say: the USB, the battery and an external one
  • Wide range of values as for the input voltage: from 3 to 20 volts
  • Minimum output current of 500mA, with the possibility to reach 1A and more, via an external source
  • High efficiency, above 70% and possibly above 80-90%
  • Single-cell LiPo battery charger incorporated
  • A transition from battery power to another source that is without interruptions
  • 5 V output with high stability, having a low ripple and when varying the load.

Torpedo’s circuit structure can be functionally divided into three different parts; Input Stage, Battery Charger, and SEPIC Converter.

At first, the Input Stage is composed of two diodes and a MOSFET transistor. This set forms a power source selector by allowing the highest voltage power source to pass through Vin pin and prevent it from going to another input having a lower voltage.

Torpedo Circuit Diagram
Torpedo Circuit Diagram

The Battery Charger is based on the MCP73831-2 integrated circuit, that is envisaged for charging single-cell LiPo batteries having a voltage of 4.2 volts. It comes with a red LED indicating the statues of charging, and a two-resistor bridge giving two different output current, 100mA and 500mA.

The SEPIC Converter in general is a DC/DC converter which control its output to be greater than, less than, or equal to that at its input. In Torpedo circuit, the SEPIC integrated circuit contains 1.2Mhz oscillator with variable duty cycle, a low-RDSON MOSFET, and a feedback circuit. This combination provides constant 5V output voltage from variant input voltage between 2.5V to 20V.

Torpedo is available for $14.5 from Open Electronics store, and its technical details are reachable here.