innovate.invent Posted May 16, 2010 Report Share Posted May 16, 2010 Hey all, so years back I bought this transformer that was supposedly for an arc welder. It came with no documentation or identifying marks what so ever. I keep coming back to this thing trying to learn more from it so that perhaps one day I could start a DIY arc welder project for shits and giggles. I saw similar projects using a microwave transformer but would rather use the real deal.Anyhoo! So heres where I am at:-I have a transformer with three separate coil pairs on the same core leading me to believe that it is a three phase transformer.-Each coil pair (primary/secondary) is tied together making it almost look like a single center tapped coil if it weren't for the significantly different gauges of the windings. From this I can only guess that it is intended to be in a star-star configuration with a common neutral.-I tried to hook the primary of one of the coil pairs up to a 116V supply and it blew the 30A breaker instantly.-I hooked up the same coil in series with a 65W light bulb and got roughly a 0.8V drop across the coil-I then hooked up the same coil again to a 12VAC supply and it cranked out 9.6A before starting to burn out.the best I could calculate is that this thing wants to draw somewhere between 40A and 60A unloaded on a 116V source.Does this mean that the transformer has a nasty internal short or is my lack of understanding of how a transformer works messing me up. Am I having these problems because I am not running all three phases at once?I was told to put a variable resistor in series with the transformer and balance the voltages across both of them to get the impedance but I cant find a ~2ohm 7200W+ variable resistor :PI could just go and hook this thing up and see what happens, but then again I could also just take a sledge hammer to my phase converter. I would rather do a bit of testing first to see why its drawing so much current with an unloaded secondary. Does anyone have any ideas? Quote Link to comment Share on other sites More sharing options...
fsmyth Posted June 15, 2010 Report Share Posted June 15, 2010 Your description sounds like a 3-phase auto-transformer.Try 110v across two of the primary inputs (smaller wirein the windings). Use a ballast bulb like you have been.IF that works out OK, the try 110v across one input andthe center-tap. This should give the correct voltage onthe secondaries, assuming a 230v 3-phase winding onthe input.It seems doubtful that it would be a welder transformer,since there would be no isolation on the output.<als> Quote Link to comment Share on other sites More sharing options...
dumb as a stump Posted August 29, 2010 Report Share Posted August 29, 2010 Just a thought go to a welder supplier web site (like lincoln or miller) and look for the owners manuals section. in them there will be a schematic and it give you an idea what's going on inside the xformer. but you may have to look at a few to find a x former that has the same lead configuration... Quote Link to comment Share on other sites More sharing options...
Recommended Posts
Join the conversation
You can post now and register later. If you have an account, sign in now to post with your account.