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Flyback is the most common circuit topology to build galvanically isolated AC to DC or DC to DC converters. Flyback circuit is cheap and relatively easy to manufacture, therefore nowadays the majority of home or industrial appliances are powered using AC to DC Flyback converters. In general, a Flyback converter is suitable for low-power applications, mostly below 100W.

In this article/video, I designed a cheap AC-to-DC flyback converter using a DK124 IC that can deliver up to 18W continuously. I calculated the transformer to handle 12V at the output which can be easily modified to reach other output voltages as well. The DK124 chip does not need any auxiliary winding or even an external startup resistor. The 220V Mains input has been protected using a MOV, an NTC, and a Fuse. The PCB board is single-layer and all components are through-hole.

To design the schematic and PCB, I used Altium Designer 22. The fast component search engine (octopart) allowed me to quickly consider components’ information and also generate the BOM. To get high-quality fabricated boards, I sent the Gerber files to PCBWay. To test the power supply, I used Siglent an SDL1020X-E DC Load, an SDM3045X Multimeter, and an SDS1104X-E/SDS2102X Plus oscilloscope.

 

Specifications

Input Voltage Range: 85 to 265V-AC

Output Power: 18W Continuous

Output Voltage: 12V-DC

Switching Frequency: 65KHz

 

 

Reference: https://www.pcbway.com/blog/technology/220V_AC_to_12V_DC_18W_Switching_Power_Supply_81665a6c.html

[1]: DK124: https://grupoautcomp.com.br/wp-content/uploads/2016/11/Specification-IC-DK124.pdf

[2]: 10D561: https://octopart.com/mov-10d561k-bourns-19184788?r=sp

[3]: PC817: https://octopart.com/pc817x1j000f-sharp-39642331?r=sp

[4]: TL431: https://octopart.com/tl431aclpr-texas+instruments-521800?r=sp

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On 12/6/2022 at 2:45 AM, sam.moshiri said:

Flyback is the most common circuit topology to build galvanically isolated AC to DC or DC to DC converters. Flyback circuit is cheap and relatively easy to manufacture, therefore nowadays the majority of home or industrial appliances are powered using AC to DC Flyback converters. In general, a Flyback converter is suitable for low-power applications, mostly below 100W.

In this article/video, I designed a cheap AC-to-DC flyback converter using a DK124 IC that can deliver up to 18W continuously. I calculated the transformer to handle 12V at the output which can be easily modified to reach other output voltages as well. The DK124 chip does not need any auxiliary winding or even an external startup resistor. The 220V Mains input has been protected using a MOV, an NTC, and a Fuse. The PCB board is single-layer and all components are through-hole.

To design the schematic and PCB, I used Altium Designer 22. The fast component search engine (octopart) allowed me to quickly consider components’ information and also generate the BOM. To get high-quality fabricated boards, I sent the Gerber files to PCBWay. To test the power supply, I used Siglent an SDL1020X-E DC Load, an SDM3045X Multimeter, and an SDS1104X-E/SDS2102X Plus oscilloscope.

 

Specifications

Input Voltage Range: 85 to 265V-AC

Output Power: 18W Continuous

Output Voltage: 12V-DC

Switching Frequency: 65KHz

 

 

Reference: https://www.pcbway.com/blog/technology/220V_AC_to_12V_DC_18W_Switching_Power_Supply_81665a6c.html

[1]: DK124: https://grupoautcomp.com.br/wp-content/uploads/2016/11/Specification-IC-DK124.pdf

[2]: 10D561: https://octopart.com/mov-10d561k-bourns-19184788?r=sp

[3]: PC817: https://octopart.com/pc817x1j000f-sharp-39642331?r=sp

[4]: TL431: https://octopart.com/tl431aclpr-texas+instruments-521800?r=sp

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