PWM Solenoid and Valve Driver using DRV103

This tiny module is a PWM Solenoid and Valve driver using the Texas instrument’s DRV103 low-side DMOS power switch, employing a pulse-width modulated (PWM) output. Its rugged design is optimized for driving electromechanical devices such as valves, solenoids, relays, actuators, motors, and positioners. This board is also ideal for driving thermal devices such as heaters, coolers, lamps etc. PWM operation conserves power and reduces heat rise, resulting in higher reliability. In addition, adjustable PWM allows fine control of the power delivered to the load. Output delay time and oscillator frequency are also externally adjustable.

The DRV103 can be set to provide a strong initial closure, automatically switching to a “soft” hold mode for power savings. A resistor, analog voltage, or Digital-to-Analog(D/A) converter can control the duty cycle. An output OK flag indicates when thermal shutdown or over current occurs.

Features

  • Supply 8V to 32V DC
  • Load Capacity 1.5A
  • Trigger Input Voltage 1.5V to 5V DC
  • Thermal and Current Limit Shutdown
  • On-Board Power LED
  • PCB dimensions: 28.25 x 20.63 mm

Applications

  • Solenoids
  • Valves
  • Heaters, Coolers
  • Lamps
  • Relays
  • Power Contactor Coils
  • Hydraulics and Pneumatics Systems
Note: PWM Duty Cycle, Output Delay, Frequency Adjust are adjustable from external resistors
  • Oscillator Frequency range 500Hz to 100Khz, the default set to 5Khz, Frequency can be altered by changing  R4 ( Refer to Datasheet for more details)
  • Delay Output: Default delay set to approx. 100 ms, Delay can be adjusted by changing Capacitor C1
  • Duty Cycle is adjustable 10% to 95% , the default set to 95% can be altered by changing R3 (Refer to Datasheet for more details)

Schematic

Solenoid-and-Valve-Driver-SCH

Parts List

SRQNTYREFDESCMOUSER
11CN15 PIN HEADER CONNECTOR 523-G800W303018EU
22C1,C30.1uF SMD 120680-C1206C104K6RACTU
31C210uF SMD 35V UWT1V100MCL1GB
41D1MURS360T3G SMD 78-VS-4ECU06-M3/9AT
51D2LED RED SMD 1206 710-150120RS75000
61R11R SMD 1206 RT1206FRE071RL
71R210K SMD 1206 RT1206FRE0710KL
82R3, R41M SMD 1206603-RT1206FRE071ML
91R52.2K SMD 1206603-RT1206FRE072K2L
101U1DRV103 SMD SOIC8 595-DRV103U/2K5

Photos

Solenoid-and-Valve-Driver-PIC

Measurements

Vout on the solenoid. We see that goes ON and after some time it starts PWM production to retain the ON state but with lower dissipated power and thermal stress.
CH1: Vout on the solenoid – CH2: INPUT triggering voltage. We can see that after the board is triggered solenoid goes on for about 1 sec and then switches to PWM generation to hold the coil energized with low power consumption.

Manufacturing

Reflow soldering of 10x PCBs on our DIY reflow oven

 

Videos

DRV103 Datasheet

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23 Comments
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hydrotek

where can i buy it?

Erez Margalit

2 units

Surojit Mondal

Where can I buy this driver circuit. I need 200 pcs. Please contact me asap surojit@smato.in

chaitanya

Do you sell these modules?

Rene

Please send me order information.

Luis M. Mendoza S.

Do you not handle something similar but at least 2 amps?

George Murtagh

I would like a price for 10 boards completely populated with a 1 second Peak and 50% duty cycle. Please advise! Thanks!

Mikhail Zakharov

Can we buy several of those modules from you guys?

Paul Charles

Would like to purchase?

krystof andres

Hello, when will you have this item in stock again? Ty

Jorge123

hello all right, I have a proportional valve that is 24v and can be modulated from 100mA to 280 mA that your circuit serves?

Michael

Hi;
So, I understand that this driver board can control a proportional valve. I can control the Trigger Input Voltage from 1.5V to 5V DC. Will this driver board regulate the output current to the proportional valve ( 24V) so I can control the opening percentage of the valve?
Can you quote me 10 pcs. as well?
Thanks.
Great projects by the way.

Last edited 5 months ago by Michael
Deepak

Hi, can you contact us on contact@raswireless.com. We have some doubts.

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