Sound to RC Servo Driver v2.0 – Arduino Compatible

The project presented here is made for applications such as Animatronics, Puppeteer, sound-responsive toys, and robotics. The board is Arduino compatible and consists of LM358 OPAMP, ATMEGA328 microcontroller, microphone, and a few other components. The project moves the RC servo once receives any kind of sound.  The rotation angle depends on the sound level, the higher the sound level the biggest the movement, in other words, the movement of the servo is proportional to the sound level. The microphone picks up the soundwave and converts it to an electrical signal, this signal is amplified by LM358 op-amp-based dual-stage amplifier, D1 helps to rectify the sinewave into DC, and C8 works as a filter capacitor that smooths the DC voltage. ATmega328 microcontroller converts this DC voltage into a suitable RC PWM signal.

The project is Arduino compatible and an onboard connector is provided for the boot-loader and Arduino IDE programming. Arduino code is available as a download, and Atmega328 chips need to be programmed with a bootloader before uploading the code. Users may modify the code as per requirement. More information on burning the bootloader is here: https://www.arduino.cc/en/Tutorial/BuiltInExamples/ArduinoToBreadboard

Direct Audio Input: The audio input signal should not exceed 5V, It is important to maintain the input audio signal at this maximum level, otherwise it can damage the ADC of ATMEGA328.

Features

  • Supply 5V to 6V DC (Battery Power Advisable)
  • RC Servo Movement 180 Degrees with Loud sound
  • Direct Sound Input Facility Using 3.5MM RC Jack
  • On Board Jumper Selection for Micro-Phone Audio or External Audio Signal
  • On Board Trimmer Potentiometer to Adjust the Signal Sensitivity
  • Flexible Operation, Parameters Can be Changed using Arduino Code
  • PCB Dimensions 44.45 x 36.20 mm

Connections and Other Details

  • CN1 Arduino Programming and Boot-Load Connector: Pin 1 = TX, Pin 2 = RX, Pin 3 = Reset, Pin 4 = GND, Pin 5 = VCC 5V DC, Pin 6 = D11, Pin 7 = D12, Pin 8 = D13
  • CN2 Direct Audio Input: Optional, Pin 1 Audio from External Speaker, Pin 2 = GND
  • CN3 Stereo EP 3.5MM Female Connector for External Audio Signal Input from Speaker
  • CN4 DC Input: Pin 1 VDD 5V to 6V DC, Pin 2 GND
  • CN5: No USE – Optional
  • CN6: RC Servo
  • Jumper J1: Input Signal Source Selection (External Audio Signal or Microphone)
  • PR1 Trimmer Potentiometer: Audio Signal Level Adjust
  • MK1: Condenser Microphone

Arduino Programming

Schematic

Parts List

NOQNTY.REF.DESC.MANUFACTURERSUPPLIER SUPPLIER PART NO
11CN18 PIN MALE HEADER PITCH 2.54MMWURTHDIGIKEY732-5321-ND
21CN22 PIN MALE HEADER PITCH 2.54MMWURTHDIGIKEY732-5315-ND
31CN3STEREO SOCKET 3.5MM FEMALECUI DEVICESDIGIKEYCP1-3525N-ND
41CN42 PIN SCREW TERMINAL PITCH 5.08MMPHOENIXDIGIKEY277-1247-ND
51CN53 PIN MALE HEADER PITCH 2.54MM WURTHDIGIKEY732-5316-ND
61CN63 PIN MALE HEADER PITCH 2.54MM WURTHDIGIKEY732-5316-ND
71C110uF/10V CERAMIC SMD SIZE 0805MURATA/YAGEODIGIKEY
86C2,C3,C5,C12,C4,C6100nF/50V CERAMIC SMD SIZE 0805MURATA/YAGEODIGIKEY
91SHUNTSHUNT FOR JUMPERSULLINS CONNCTDIGIKEYS9001-ND
103U3,C7,R10DNP
111C810uF/50V SMD ELECTROLYTICWURTHDIGIKEY732-8451-1-ND
121C9470uF/16V SMD ELECTROLYTICELITEDIGIKEY4191-CEE1C471MCB08A5CT-ND
132C10,C1122PF/50V SMD SIZE 0805MURATA/YAGEODIGIKEY
142D1,D21N4148 SMDONSEMIDIGIKEYFDLL4148CT-ND
151D3LED RED SMD SIZE 0805LITE ON INCDIGIKEY160-1427-1-ND
161J13 PIN MALE HEADER PITCH 2.54MM WURTHDIGIKEY732-5316-ND
171MK1CONDENSOR MICEPUI AUDIODIGIKEY668-1484-ND
186R1,R2,R5,R6,R7,R1110K 5% SMD SIZE 0805MURATA/YAGEODIGIKEY
193R3,R4,R131K 5% SMD SIZE 0805MURATA/YAGEODIGIKEY
201R824K 5% SMD SIZE 0805MURATA/YAGEODIGIKEY
211R91E 5% SMD SIZE 0805MURATA/YAGEODIGIKEY
221R12 1M 5% SMD SIZE 0805MURATA/YAGEODIGIKEY
231U1LM358 SMD SOIC8TIDIGIKEY296-18457-1-ND
241U2ATMEGA328TQPF-32MICROCHIPDIGIKEYATMEGA328PB-AURCT-ND
251X116MhzECS INCDIGIKEYX1103-ND
261PR110K TRIMMER POTKYOCERADIGIKEY478-601030-ND

Connections

Gerber View

[PCBGerberVTool url=”https://www.electronics-lab.com/wp-content/uploads/2023/05/GERBER-3.zip”]

Code

/*
 Controlling a servo position using a potentiometer (variable resistor)
 by Michal Rinott <http://people.interaction-ivrea.it/m.rinott>

 modified on 8 Nov 2013
 by Scott Fitzgerald
 http://www.arduino.cc/en/Tutorial/Knob
*/
  
#include <Servo.h>

Servo myservo;  // create servo object to control a servo

int potpin = A2;  // analog pin used to connect the potentiometer
int val;    // variable to read the value from the analog pin

void setup() {
  myservo.attach(6);  // attaches the servo on pin 6 to the servo object
}

void loop() {
  val = analogRead(potpin);            // reads the value of the potentiometer (value between 0 and 60)
  val = map(val, 0, 60, 0, 180);     // scale it for use with the servo (value between 0 and 180)
  myservo.write(val);                  // sets the servo position according to the scaled value
  delay(15);                           // waits for the servo to get there
}

 

Photos

 

Video


Atmega328 Datasheet

LilyGO TTGO T5-4.7 E-Paper Weather Station

The LILYGO T5 4.7 inch E-Paper ESP32 Development Board is an exciting 4.7″ e-paper display integrated with an ESP32 WiFi/Bluetooth module. The board’s processor is ESP32-WROVER-E with 16MB of FLASH memory and 8MB of PSRAM. The ESP32 module supports Wi-Fi 802.11 b/g/n and Bluetooth V4.2+BLE and can easily be programmed with Arduino IDE, VS Code, or ESP-IDF. The board can be purchased on Alliexpress for 38.33 EUR + shipping or Tindie for 28.13 + shipping. This display is ideal for building a weather station that will fetch weather data from OpenWeatherMap via simple API usage. So in this tutorial, we will follow the steps to make a weather station like the photo above. We will work on a Windows PC to program the display, but the same can be done in Linux or Mac OS.

Specifications

  • MCU: ESP32-WROVER-E (ESP32-D0WDQ6 V3)
  • FLASH: 16MB
  • PRAM: 8MB
  • USB to TTL: CP2104
  • Connectivity: Wi-Fi 802.11 b/g/n & Bluetooth V4.2+BLE
  • Onboard functions: Buttons: IO39+IO34+IO35+IO0, Battery Power Detection
  • Power Supply: 18650 Battery or 3.7V lithium Battery (PH 2.0 pitch)
  • Driver IC: GDEH0213B72
  • 4.7 inches, 540(H)X960(V) resolution, , supports partial refresh
  • 6pin FPC touchscreen expansion connector
  • 16 Gray Level ED047C1
  • 4-pin 2.0 Molex 4 p 53015-0410 x 3
  • RST button x 1
  • Custom button x 3
  • USB: TYPE-C
  • Battery charge and discharge protection chip
  • USB input power 5V@1A
  • 4pin expansion interface output is 3.3V
  • Sleep mode current@~170uA

Requirements

First of all, we will need to install the USB to Serial (CH343) Drivers if we don’t have this done previously. Depending on your Windows version you will need:

Download and install Arduino IDE 2.0

Arduino IDE Configuration

Add ESP32 boards support

Click File, click Preferences, and select the Settings tab. Enter the following URL to Additional boards manager URLs: https://raw.githubusercontent.com/espressif/arduino-esp32/gh-pages/package_esp32_index.json

Click Ok.

Next click Tools, and select Boards:  -> Boards Manager . It will open the left pane with a list of boards. Type ESP32 into the search field. Find ESP32 by Espressif Systems, and click Install.

Preparing the Code

Download LilyGo-EPD47 library to the C:\Users\YOUR_USERNAME\Documents\Arduino\libraries folder on your system:

Download and extract LilyGo-EPD-4-7-OWM-Weather-Display to your directory with Arduino projects. This directory is normally located in C:\Users\YOUR_USERNAME\Documents\Arduino.

The project folder name should match the name of the source code file (OWM_EPD47_epaper_v2.5). This is done to avoid the unnecessary step of moving the files later.

Open Arduino IDE 2.0, click File, -> Sketchbook, -> OWM_EPD47_epaper_v2.5.

The sketch requires ArduinoJson Library to successfully build.

Click Tools, ->Manage libraries. The pane with Library Manager will open, then type ArduinoJson into the search field. Find ArduinoJson by Benoit Blanchon, click Install.

Then click the tick button on the top menu to compile the code. If everything is successful it should show:

Once you verify that the code is compiled you can move on to the next step.

Configuring Parameters

Open the file owm_credentials.h and configure ssid, password, apikey, City, and Country.

The project is fetching data from openweathermap.org so you will need to create a new free account in order to get API key.

Power Saving

The project code supports power saving, so if you’re flashing in the early before 08.00 or after 23.00, you might notice that nothing appears on the display.

To change the power-saving options open file OWM_EPD47_epaper_v2.5.ino and change WakeupHour and SleepHour to a value that suits your schedule.

Uploading the Code

Connect the LilyGO T5 4.7-inch e-paper display to your PC-> Select the board from the dropdown in the toolbar. Search for the ESP32 Wrover module and click Ok.

Click the Upload button.

If the flashing is successful, your weather will be displayed on the e-paper like the photos below.

Photos



References

SafeBee – A GPS Tracker for Beehives

This is an original design of a GPS tracker designed on Elab and it is intended to be used as a security device for beehives, but it is not limited to this. It can be used everywhere a motion-activated GPS tracker is needed, like your car, bike, or even your boat. It is a GPS tracker controlled by simple SMS commands and designed for reliability, low power consumption, and ease of use. It features a MEMS accelerometer that is used to intelligently detect movement and once triggered it will power on the GPS module and will try to acquire the current coordinates. The location details will be transmitted to the owner’s smartphone via a simple SMS and then follow update the coordinates at predefined intervals.

Key Features:

  • Remote management via simple SMS commands
  • High reliability – no need to babysit the tracker due to crashes and resets
  • Long battery life – over 1 year standby on a single charge (2500mAh battery)
  • 3-axis high-sensitivity MEMS Accelerometer
  • Intelligent Triggering – it will not be triggered by accidental movement
  • Selectable Trigger Sensitivity Level

Description of Operation

The tracker has 3 main modes of operation, detailed below:

  1. Standby
  2. Ready
  3. Tracking

Standby mode

In standby mode, the GSM and GPS modules are powered down and the microcontroller is in sleep mode, resulting in a current draw of approximately 70uA, mainly by the accelerometer (MMA7660). The accelerometer is used to detect movement caused by a possible thief. If the accelerometer is triggered 1 or 2 or 3 times (depending on the sensitivity level) inside of a 60-second window then the device will enter tracking mode. While in standby mode the tracker will also enter ready mode approximately every 12 hours, triggered by the microcontroller’s internal RTC. This is to check for incoming commands and battery status etc.

Ready mode

The ready mode is entered by the microcontroller’s internal RTC and when the tracker is first powered on. In this mode, the tracker will power up the GSM module and wait for any SMSs to come in and process them. The tracker will stay in ready mode for 5 minutes before returning to standby mode unless an SMS command has instructed the device to enter tracking mode (BEE+TRIGGER).

Tracking mode

Tracking mode is entered when manually instructed to by the BEE+TRIGGER command or after the accelerometer triggers (1 or 2 or 3 movements detect depending on sensitivity level) within a 60-second window, from either standby or ready modes. In tracking mode, the tracker will power up both the GSM and GPS modules and begin to send tracking alert SMSs to the number configured by the BEE+NUMBER command. The device will continue to stay in tracking mode until the BEE+CLEAR command is received or while the accelerometer is detecting movement and/or the GPS module has a lock and the speed is greater than 10KPH. If neither of these conditions is met for 6 minutes then the tracker will send a tracking stopped SMS and return to standby mode, or ready mode if the RTC was triggered within the last 5 minutes.

Power up and Battery Status

In ready and tracking modes if the battery voltage falls below the threshold voltage (3650mV default) then a low battery alert SMS will be sent to the number configured by BEE+NUMBER. Approximately every 30 days (60 RTC triggers) an automated status SMS is also sent to the number configured by BEE+NUMBER.

When power is first applied to the device the tracker will be in ready mode and it will check for incoming SMS and then go to sleep. This is the ideal time to configure the tracker with the BEE+NUMBER number. This is the number that tracking messages, monthly status reports, and low battery alerts will be sent. The phone number is stored in the microcontroller’s FLASH memory and it will be permanently saved, even if battery power is removed. At power-up, the tracker will send a status SMS and also ignore any movement detected by the accelerometer for the first 60 seconds.

The Hardware

 

Hover images for details

Block Diagram

MCU

STM32F030K6

The tracker uses an ST STM32F030K6 microcontroller (ARM Cortex-M0, 32-bit RISC core), with 32KB of flash, and 4KB of RAM, and operates at up to 48MHz. The STM32F030K6 microcontroller operates in the -40 to +85 °C temperature range from a 2.4 to 3.6V power supply. A comprehensive set of power-saving modes allows the design of low-power applications. Currently, the firmware is taking roughly 24KB of flash (with debugging output enabled) and 1.7KB of RAM. The microcontroller is running at 8MHz and is supplied with 3V.

GSM module

SIMCom SIM800C
SIMCom SIM800C

The GSM module is a SIMCom SIM800C and uses the UART bus to communicate with the MCU. The GSM module is power-gated with a P-MOSFET, controlled by the MCU, as its own low-power modes are not sufficient for this project. SIM800C supports Quad-band 850/900/1800/1900MHz, it can transmit Voice, SMS and data information with low power consumption. With a tiny size of 17.6*15.7*2.3mm, it can smoothly fit into our small board. The module is controlled via AT commands and has a supply voltage range 3.4 ~ 4.4V.

GPS module

u-blox NEO-6M

The GPS module is a u-blox NEO-6M and uses the I2C bus to communicate with the MCU. There is also a UART connection to the microcontroller as a fallback if the I2C interface does not work (usually the case with Chinese fakes). So, the tracker will work with the original NEO-6M as well as Chinese fake modules. The microcontroller implements the UART interface in software (via timer interrupts), operating at 9600 baud. The GPS module is power-gated with a P-MOSFET, controlled by the MCU, as its own low-power modes are not sufficient. The NEO-6M is powered in the range of 2.7 – 3.6V and has a size of 12.2 x 16 x 2.4mm. More details and design considerations can be found in the Hardware Integration Manual of NEO-6 GPS Modules Series and u-blox 6Receiver Description.

Supported GPS modules:

  • U-blox NEO-5M
  • U-blox NEO-6M
  • U-blox NEO-7M
  • U-blox NEO-M8N
  • Various Chinese fakes using AT6558 and similar (if the PCB footprint is the same then it will probably work)

Accelerometer

MMA7660FC

The accelerometer IC is the MMA7660FC and uses the I2C bus to communicate with the MCU. The MMA7660FC is a ±1.5 g 3-Axis Accelerometer with Digital Output (I2C). It is a very low power, low profile capacitive MEMS sensor featuring a low pass filter, compensation for 0g offset and gain errors, and conversion to 6-bit digital values at a user-configurable sample per second. In OFF Mode it consumes 0.4 μA, in Standby Mode: 2 μA, in Active mode 47 μA and is powered in the range 2.4 V – 3.6 V. The accelerometer is always active, set up to create an interrupt whenever a shake or orientation change is detected, and is configured with a sampling rate of 8Hz (higher sampling rates improve detection, but also increase power consumption). The interrupt will wake up the microcontroller, where it will run through the main loop. In this loop it checks the interrupt status, and if set it will clear the interrupt and increment a counter at a maximum of once per second. The counter is reset every minute. If the counter reaches 3 the tracker is activated.

Battery Charger

MCP73832

The Li-Ion battery charging IC is MCP73832, which has a user-programmable charge current and the battery charge rate is set to 450mA. It includes an integrated pass transistor, integrated current sensing, and reverse discharge protection. It is usually recommended to charge Lithium batteries at no more than 0.5C, so the recommended minimum battery capacity to use with the tracker is 900mAh.

Schematic

Parts List

ItemRef.MPNLCSC.comQuantity
1R1, R5, R6, R7, R8, R9, R10, R160805W8J0472T5EC260228
2R2CR0805J80222GC1019701
3R3, R4, R11, R12, R15, R17, R18, R22, R23RC0805JR-0710KLC1000479
4R13RTT0510R0FTPC1039251
5R140805W8J0102T5EC256231
6R19, R20, R21RC0805JR-0722RLC1084063
7C1, C2, C21CL21A475KAQNNNEC17793
8C3, C4CC0805KKX7R8BB105C911862
9C5, C6, C7, C9, C10, C11, C13, C15, C17, C19TCC0805X7R104K500DTC28273210
10C8CC0805KRX7R9BB472C1071531
11C12SS-101M1ASA-0605C3116761
12C16DON’T PLACEDON’T PLACE0
13C180805CG101J500NTC820281
14C200805CG220J500NTC246581
15Q1, Q2DMP2035U-7C1104992
16Q3PUMD13,115C1931711
17U1STM32F030K6T6C468301
18U2MCP1700T-3002E/TTC622441
19U3DON’T PLACEDON’T PLACE0
20U4MCP73832T-2ACI/OTC380661
21U5PESD5V0L5UYC3300931
22U6SIM800C 24MbitC691191
23U7MMA7660FCR1 https://www.aliexpress.com/item/32834701234.html1
24LED1, LED2, LED3, LED4FC-DA1608HRK-620DC842634
25D1BZT52H-B5V1,115C1793751
26L1AISC-0805-R056J-TC1869561
27GPS/GSM Antenna connectorU.FL-R-SMT-1(80)C883742
28SIM1Micro SIM Slothttps://www.aliexpress.com/item/32786308183.html1
29USBmicro USB socket 5pinhttps://www.aliexpress.com/item/32768317385.html1
30P1JST 2PIN CONNECTORhttps://www.aliexpress.com/item/5-SETS-Mini-Micro-JST-2-0-PH-2-Pin-Connector-plug-with-Wires-Cables-120MM/32711927418.html1

Battery Life

With a 2500mAh battery, standby current of 70uA, and waking up every 12 hours for 5 minutes with an estimated average current of 15mA the battery life should be approximately 1.5 years. A poor GSM signal can reduce battery life.

Status LEDs

LEDDescriptionStates
LED1Battery charging stateOFF: Battery not charging (no USB power or battery fully charged)
ON: Charging
LED2GSM stateOFF: GSM is powered off
FAST BLINK: GSM is not connected to a network (usually no signal or no SIM)
SLOW BLINK: GSM is connected to the network
LED3MCU Operating modeOFF: Standby mode
ON: Ready or tracking mode
LED4GPS stateOFF: GPS is powered off
FAST BLINK: GPS is acquiring a lock
SLOW BLINK: GPS has a lock

SMS Commands

CommandDescription
BEE+STATUSReturns battery voltage - temperature - GSM signal strength - tracking enabled - is tracking - last GPS coordinates -sensitivity level.
BEE+CLEARIf the tracker has been triggered this will clear it and stop tracking until the next trigger.
BEE+TRIGGERManually trigger tracking (will trigger even if disabled with BEE+DISABLE). Tracking will stay enabled until BEE+CLEAR is received.
BEE+ENABLEEnable tracking triggers
BEE+DISABLEDisable tracking triggers.
BEE+NUMBER=0123499988This sets the mobile number to send tracking - low battery warning and monthly status SMSs to. Other command replies are sent to the number that the command was sent from.
BEE+NUMBER=+441234999888International numbers must start with + then the country code.
BEE+SENSE=1/2/3This is the sensitivity level - 1 high sensitivity - 2 medium sensitivity - 3 low sensitivity.

SMS SENT BY THE TRACKER

SMSFormatExample
Status (BEE+STATUS and automated status)BAT: (batt level)% (batt voltage)mV (low batt thres mV)
TMP: (temperature)C
TRK: (is tracking) ()
SIG: (signal)/31
GPS: (status) (lon,lat - speed KPH - time date)
NUM: (SMS number)
SEN: (Sensitivity Level)
BAT: 90% 4020mV (3650mV)
TMP: 23C
TRK: Y (Y)
SIG: 18/31
GPS: LOCKED (11.12345,8.05234 - 64 KPH - 23:10:09 18-09-21)
NUM: 01234567890
SEN: 1
TrackingTRK: (status: LOCKED | NO LOCK | STOP) https://maps.google.com/maps?q=loc:lon,lat - speed KPH - time dateTRK: (LOCKED) https://maps.google.com/maps?q=loc:11.12345,8.05234 - 64 KPH - 23:10:09 18-09-21
Low BatteryLOW BATTERY: (battery voltage)mV (threshold voltage mV)LOW BATTERY: 3400mV (3650mV)

Programming

The device firmware can be programmed via the SWD interface, which is the 4-pin programming header on the PCB marked RST (reset), SWD (SWDIO), SWC (SWCLK) and GND (ground). An ST-LINK/V2 USB adapter is needed to program the device, which is available from ebay, aliexpress, and other places for less than £3.

3D Render

3D Render of the board on KeyShot 11 Pro

Debugging

Debugging data is sent out of the UART interface through the TX pin of the debugging header on the PCB, at 115200 baud. This pin is also shared with the SWD interface (SWC). The RX pin is unused but made available for possible use in the future.

Format

(<time>)(<module>)<message>
“time” is in milliseconds and only increments while the microcontroller is not in standby mode. “module” is either “DBG” (general messages), “TRK” (tracker), “GSM”, “GPS”, “SMS”, “MGR” (MGR is the SMS manager which controls when queued SMSs are sent, retried etc.)

START
SafeBee Tracker
http://zakkemble.co.uk
FW: 1.0.0 180407 (Built: Apr 7 2018 16:38:32)
(1634)(TRK)CONFIG
(1636)(TRK)Number: (Type: 129) "0000000000"
(1640)(TRK)Track interval: 180
(1643)(TRK)Wake duration: 300
(1647)(TRK)Trig idle: 360
(1649)(TRK)Low batt thres: 3650
(1654)(TRK)TRIG SECS: 1
(1657)(GSM)** ON **
(4000)(GSM)** POWERON **
(4502)(GSM)** CMDDELAY **
(4505)(GSM)CMD DELAY
(4507)(GSM)PWR SAVE OFF (5007)(GSM)CMD SEND

Enclosure

A 3D model of the enclosure is designed using Solidworks with overall dimensions of 60 x 20 x 112 mm. The enclosure has two holes, one for the charging micro USB connector and one to fit a mini rocker power switch. The provided design files (download .STEP and .STL files below) can be used to print your own enclosure in your desired color and material. The screws used to secure the enclosure are M3 x 10mm countersunk screws. Design is made by professional engineer janangachandima and you can find his services on the Fiverr page.


3D Enclosure View

Code

The source code and .hex file are available as a download below. Also, the Eagle design files are available.

12V to 24V @ 1A Step-up switching regulator using LM2585

Schematic

Description

This is a DC-DC step-up converter based on LM2585-ADJ regulator manufactured by Texas Instruments. This IC was chosen for its simplicity of use, requiring minimal external components and for its ability to control the output voltage by defining the feedback resistors (R1,R2). NPN switching/power transistor is integrated inside the regulator and is able to withstand 3A maximum current and 65V maximum voltage. Switching frequency is defined by internal oscillator and it’s fixed at 100KHz.

LM2585_pinout
The power switch is a 3-A NPN device that can standoff 65 V. Protecting the power switch are current and thermal limiting circuits and an under-voltage lockout circuit. This IC contains a 100-kHz fixed-frequency internal oscillator that permits the use of small magnetics. Other features include soft start mode to reduce in-rush current during start-up, current mode control for improved rejection of input voltage, and output load transients and cycle-by-cycle current limiting. An output voltage tolerance of ±4%, within specified input voltages and output load conditions, is specified for the power supply system.

Specifications

  • Vin: 10-15V DC
  • Vout: 24V DC
  • Iout: 1A (can go up to 1.5A with forced cooling)
  • Switching Frequency: 100KHz

Schematic is a simple boost topology arrangement based on datasheet. Input capacitors and diode should be placed close enough to the regulator to minimize the inductance effects of PCB traces. IC1, L1, D1, C1,C2 and C5,C6 are the main parts used in voltage conversion. Capacitor C3 is a high-frequency bypass capacitor and should be placed as close to IC1 as possible.

All components are selected for their low loss characteristics. So capacitors selected have low ESR and inductor selected has low DC resistance.

At maximum output power, there is significant heat produced by IC1 and for that reason, we mounted it directly on the ground plane to achieve maximum heat dissipation.

Block Diagram

Measurements

CH1: Output Voltage ripple with 12V Input and 24V @ 500mA output – 5.3 Vpp – CH2: voltage at PIN 4 of IC1
CH1: Output Voltage ripple with 12V Input and 24V @ 1A output – 4.6Vpp – CH2: voltage at PIN 4 of IC1

Thermal Performance

Vin= 12V , Vout = 24V @ 500mA
Vin= 12V , Vout = 24V @ 1A

Photos

If you would like to receive a PCB, we can ship you one for 6$ (worldwide shipping) click here to contact us

Parts List

PartValuePackageMPNMouser No
C1 C233uF 25V 1Ω6.3 x 5.4mmUWX1E330MCL1GB647-UWX1E330MCL1
C30.1uF 50V 0Ω1206C1206C104J5RACTU80-C1206C104J5R
C41uF 25V1206C1206C105K3RACTU80-C1206C105K3R
C5 C6220uF 35V 0.15Ω10 x 10.2mmEEE-FC1V221P667-EEE-FC1V221P
D10.45 V 3A 40V SchottkySMBB340LB-13-F621-B340LB-F
IC1LM2585S-ADJTO-263LM2585S-ADJ/NOPB926-LM2585S-ADJ/NOPB
L1120 uH 0.04Ω30.5 x 25.4 x 22.1 mmPM2120-121K-RC542-PM2120-121K-RC
R128 KΩ1206ERJ-8ENF2802V667-ERJ-8ENF2802V
R2 R31.5 KΩ1206ERJ-8ENF1501V667-ERJ-8ENF1501V
R41 KΩ1206RT1206FRE07931KL603-RT1206FRE07931KL
LED1RED LED 20mA 2.1V0805599-0120-007F645-599-0120-007F

Connections

 

Gerber View

Simulation

We’ve done a simulation of the LM2585 step-up DC-DC converter using the TI’s WEBENCH online software tools and some of the results are presented here.

The first graph is the open-loop BODE graph. In this graph, we see a plot of GAIN vs FREQUENCY in the range 1Hz – 1M and PHASE vs FREQUENCY in the same range. This plot is useful as it gives us a detailed view of the stability of the loop and thus the stability and performance of our DC-DC converter.

simulation_1

Bode plot of open control loop

What’s interesting on this plot is the “phase margin” and “gain margin“. The gain margin is the gain for -180deg phase shift and phase margin is the phase difference from 180deg for 0db gain as shown in the plot above. For the system to be considered stable there should be enough phase margin (>30deg) for 0db gain or when phase is -180deg the gain should be less than 0db.

On the plot above we see that the phase margin is ~90deg and that ensures that the DC-DC converter will be stable over the measured range.

The next simulation graph is the Input Transient plot over time.

simulation_2

Input Transient simulation

In this plot, we see how the output voltage is recovering when the input voltage is stepped from 10V to 15V. We see that 4ms after the input voltage is stepped the output has recovered to the normal output voltage of 24V.

The next graph is the Load Transient.

simulation_3

Load Transient simulation

Load transient is the response of output voltage to sudden changes of load or Iout. We see that the output current suddenly changes from 0,1A to 1A and that the output voltage drops down to 23,2V until it recovers in about 3ms. We also see that when the load is reduced from 1A to 0,1A, output voltage spikes up to ~25,5V, then rings until it recovers to 24V in about 4ms.

The last graph shows the Steady State operation of DC-DC converter @ 1A output.

simulation_4

This graph shows the simulated output voltage ripple and inductor current. We see that output voltage ripple is ~0,6Vpp and the inductor current has a peak current of 2,4A. The inductor we used is rated at max 5,6A DC so it can easily withstand such operating current and without much heating of the coil.

Operating point data (Vin=13V, Iout=1A)

Operating Values
Pulse Width Modulation (PWM) frequency Frequency 100 kHz
Continuous or Discontinuous Conduction mode Mode Cont
Total Output Power Pout 24.0 W
Vin operating point Vin Op 13.00 V
Iout operating point Iout Op 1.00 A
Operating Point at Vin= 13.00 V,1.00 A
Bode Plot Crossover Frequency, indication of bandwidth of supply Cross Freq 819 Hz
Steady State PWM Duty Cycle, range limits from 0 to 100 Duty Cycle 48.3 %
Steady State Efficiency Efficiency 93.2 %
IC Junction Temperature IC Tj 65.2 °C
IC Junction to Ambient Thermal Resistance IC ThetaJA 34.9 °C/W
Current Analysis
Input Capacitor RMS ripple current Cin IRMS 0.14 A
Output Capacitor RMS ripple current Cout IRMS 0.48 A
Peak Current in IC for Steady State Operating Point IC Ipk 2.2 A
ICs Maximum rated peak current IC Ipk Max 3.0 A
Average input current Iin Avg 2.0 A
Inductor ripple current, peak-to-peak value L Ipp 0.50 A
Power Dissipation Analysis
Input Capacitor Power Dissipation Cin Pd 0.01 W
Output Capacitor Power Dissipation Cout Pd 0.035 W
Diode Power Dissipation Diode Pd 0.45 W
IC Power Dissipation IC Pd 1.0 W
Inductor Power Dissipation L Pd 0.16 W

Configuring Output Voltage

The output voltage is configured by R1, R2 according to the following expression (Vref=1,23V)

VOUT = VREF (1 + R1/R2)

If R2 has a value between 1k and 5k we can use this expression to calculate R1:

R1 = R2 (VOUT/VREF − 1)

For better thermal response and stability it is suggested to use 1% metal film resistors.

Measurements

measurements_1

measurements_2

Video

LM2585-ADJ Datasheet

HV Nixie DC-DC Switching Power Supply

Nixie tubes need about ~180Vdc to light up and thus on most devices, a DC-DC converter is needed. Here we designed a simple DC-DC switching regulator capable of powering most of Nixie tubes. The board accepts 12Vdc input and gives an output of 150-250Vdc. The board is heavily inspired by Nick de Smith’s design.

Description

The module is based on the MAX1771 Step-Up DC-DC Controller. The controller works up to 300kHz switching frequency and that allows the usage of miniature surface mount components. In the default configuration, it accepts an input voltage from 2V to Vout and outputs 12V, but in this module, the output voltage is selected using the onboard potentiometer and it’s in the range 150-250Vdc. The maximum output current is 50mA @ 180Vdc.

The MAX1771 is driving an external N-channel MOSFET (IRF740) and with the help of the inductor and a fast diode, high voltage is produced.

MOSFET has to be low RDSon, the diode has to be fast Mttr, typically < 50nS, and capacitors have to be low ESR type to have good efficiency.

Precautions must be taken as this power supply uses high voltages. Build it only if you know what you are dealing with. Don’t touch any of the parts while in use.
Pay attention on the placement of C1 tantalum capacitor, as the bar indicates the anode (positive lead)

Schematic

Parts List

PartValueLCSC.com
R11.5M - 0805 SMDC118025
R310k 0805C269724
R45k trimmer SMDC128557
Rs0.05 Ohm - 0805 SMDC149662
C1100uF Tantalium SMDC122302
C2, C3100nF - 0805 SMDC396718
C44.7uF / 250V SMDC88702
C5100nF / 250V SMD 1210C52020
ICMAX1771 SO-8C407903
L1100uH / 2.5 AC2962892
Q1IRF740 D2PAK (TO-263-2)C39238
D2ES2F-E3, ES2GBC145321, C2844160
X1, X2Screw Terminal - P=3.5mmC474892

Oscilloscope Measurements

Yellow is the MOSFET Gate voltage and Green the output high voltage (~180Vdc). We see that the transistor switches with a low frequency of 146Hz and with a peak gate voltage of 12.8V
zoom in to the above short pulses reveals 3x pulses with 48.7Khz frequency to the gate of MOSFET. Also, the peak to peak ripple on output is 6V
further zoom to the output ripple reveals some short ringing and the peak ripple voltage.

Efficiency

The module’s efficiency is calculated for two output currents (50mA and 25mA) at 180Vdc voltage output and 12V input. In the first case, the Pout = 8.1W while the Pin=10.96W, so efficiency is calculated at 73.9%. In the second case, the Pout = 4.1W while the Pin=5.52W, so efficiency is calculated at 74.2%. We see that for lower currents efficiency is a little greater than for the maximum current of 50mA.

Gerber View

[PCBGerberVTool url=”https://www.electronics-lab.com/wp-content/uploads/2020/06/EL35901_GERBERS.zip”]

Photos

If you would like to receive a PCB, we can ship you one for 6$ (worldwide shipping) click here to contact us

MAX1771 Datasheet

7-segment Mini Clock using PIC16F628A and DS1307 RTC

This is a minimal and small clock based on PIC16F628A microcontroller and DS1307 RTC IC. It is able to only show the time on a small 7-segment display with a total of 4 segments. The display we used is a 0.28″ SR440281N RED common cathode display bought from LCSC.com, but you can use other displays as well such as the 0.56″ Kingbright CC56-21SRWA. This project is heavily inspired by the “Simple Digital Clock with PIC16F628A and DS1307” in the case of schematic and we also used the same .hex as”Christo”.

Schematic

The schematic is straight forward. The heart is the PIC16F628A microcontroller running on the internal 4MHz oscillator, so no external crystal is needed. This saves us 2 additional IOs. The RESET Pin (MCLR) is also used as input for one of the buttons. All display segments are connected to PORTB and COMs are connected to PORTA. The RTC chip is also connected to PORTA using the I2C bus.

The refresh rate of the digits is about 53Hz and there is no visible flickering. The display segments are time-multiplexed and this makes them appear dimmer than the specifications. To compensate we are going to use some low resistors on the anodes. “Christo” tested it with different values for current limiting resistors R1-R7 and below 220Ω the microcontroller starts to misbehave (some of the digits start to flicker) above 220 Ohm everything seems OK. On the display we used the two middle dots are not connected to any pin on the package, so for the seconds’ indicators, we used the “comma” dots. These pins are connected to the SQW pin of the DS1307, which provides a square wave output with 1 sec period. The SQW pin is open drain, so we need to add a pull-up resistor. Τhe value of this resistor is chosen at 470Ω, after some trial and error testing. On the input side of the MCU, there are two buttons for adjusting the MINUTES and HOURS of the clock as indicated on the schematic. Onboard there is also an ICSP Programming connector, to help with the firmware upload. Finally, there is one unused pin left (RB7), which can be used for additional functionality, like adding a buzzer or an additional LED.

The DS1307 RTC needs an external crystal to keep the internal clock running and a backup battery to keep it running while the main power is OFF. So, the next time you power ON the clock the time would be current. To keep the overall board dimensions small we used a CR1220 battery holder with the appropriate 3V battery. Power consumption is about 35-40mA @ 5V input.

Code

According to the author, the code is written and compiled with MikroC Pro and uses the build-in software I2C library for communicating with RTC chip. If you want to use MPLAB IDE for compiling the code you should write your own I2C library from scratch. For programming the board we used PICkit 3 programmer and software. In this case, in the “Tools” menu check the option “Use VPP First Program Entry“.

PIC Programmer Configuration

The code for this project is listed below. Additionally, you will need the “Digital Clock (PIC16F628A, DS1307, v2).h” file which can be found on the .zip in downloads below. Compiled .hex file is also provided on the same .zip file.

#include "Digital Clock (PIC16F628A, DS1307, v2).h"
#define b1 RA6_bit
#define b2 RA5_bit

// b1_old, b2_old - old state of button pins
// hour10, hour1 - tens and ones of the hour
// min10, min1 = tens and ones of the minutes
byte b1_old, b2_old, hour1, hour10, min1, min10;

// definitions for Software_I2C library
sbit Soft_I2C_Scl           at RA0_bit;
sbit Soft_I2C_Sda           at RA7_bit;
sbit Soft_I2C_Scl_Direction at TRISA0_bit;
sbit Soft_I2C_Sda_Direction at TRISA7_bit;


//  correct bits for each digit
//     RB6 RB5 RB4 RB3 RB2 RB1 RB0
//     g   f   e   d   c   b   a
//  0: 0   1   1   1   1   1   1   0x3F
//  1: 0   0   0   0   1   1   0   0x06
//  2: 1   0   1   1   0   1   1   0x5B
//  3: 1   0   0   1   1   1   1   0x4F
//  4: 1   1   0   0   1   1   0   0x66
//  5: 1   1   0   1   1   0   1   0x6D
//  6: 1   1   1   1   1   0   1   0x7D
//  7: 0   0   0   0   1   1   1   0x07
//  8: 1   1   1   1   1   1   1   0x7F
//  9: 1   1   0   1   1   1   1   0x6F
// BL: 0   0   0   0   0   0   0   0x00

const byte segments[11] = {0x3F, 0x06, 0x5B, 0x4F, 0x66, 0x6D, 0x7D, 0x07, 0x7F, 0x6F, 0x00};


//***********************************************//
//   Sets read or write mode at select address   //
//***********************************************//
void DS1307_Select(byte Read, byte address) {
     Soft_I2C_Start();
     Soft_I2C_Write(0xD0);       // start write mode
     Soft_I2C_Write(address);    // write the initial address
     if (Read) {
        Soft_I2C_Stop();
        Soft_I2C_Start();
        Soft_I2C_Write(0xD1);    // start read mode
     }
}

//********************************//
//   Initialize the DS1307 chip   //
//********************************//
void DS1307_Init() {
     byte sec, m, h;
     DS1307_Select(1, 0);                 // start reading at address 0
     sec = Soft_I2C_Read(1);              // read seconds byte
     m = Soft_I2C_Read(1);                // read minute byte
     h = Soft_I2C_Read(0);                // read hour byte
     Soft_I2C_Stop();
     if (sec > 127) {                     // if the clock is not running  (bit 7 == 1)
        DS1307_Select(0, 0);              // start writing at address 0
        Soft_I2C_Write(0);                // start the clock (bit 7 = 0)
        Soft_I2C_Stop();
        DS1307_Select(0, 7);              // start writing at address 7
        Soft_I2C_Write(0b00010000);       // enable square wave output 1 Hz
        Soft_I2C_Stop();
     }
     m = (m >> 4)*10 + (m & 0b00001111);  // converting from BCD format to decimal
     if (m > 59) {
        DS1307_Select(0, 1);              // start writing at address 1
        Soft_I2C_Write(0);                // reset the minutes to 0
        Soft_I2C_Stop();
     }
     if (h & 0b01000000) {                // if 12h mode (bit 6 == 1)
        if (h & 0b00100000)               // if PM (bit 5 == 1)
           h = 12 + ((h >> 4) & 1)*10 + (h & 0b00001111);
        else
           h = ((h >> 4) & 1)*10 + (h & 0b00001111);
     }
     else
        h = ((h >> 4) & 3)*10 + (h & 0b00001111);
     if (h > 23) {
        DS1307_Select(0, 2);              // start writing at address 2
        Soft_I2C_Write(0);                // reset the hours to 0 in 24h mode
        Soft_I2C_Stop();
     }
}


void incrementH() {     // increments hours and write it to DS1307
     hour1++;
     if ((hour10 < 2 && hour1 > 9) || (hour10 == 2 && hour1 > 3)) {
        hour1 = 0;
        hour10++;
        if (hour10 > 2)
           hour10 = 0;
     }
     DS1307_Select(0, 2);
     Soft_I2C_Write((hour10 << 4) + hour1);
     Soft_I2C_Stop();
}


void incrementM() {     // increments minutes and write it to DS1307
     min1++;
     if (min1 > 9) {
        min1 = 0;
        min10++;
        if (min10 > 5)
           min10 = 0;
     }
     DS1307_Select(0, 0);
     Soft_I2C_Write(0);                       // reset seconds to 0
     Soft_I2C_Write((min10 << 4) + min1);     // write minutes
     Soft_I2C_Stop();
}

void main(){
     // pos: current digit position;
     // counter1, counter2: used as flag and for repeat functionality for the buttons
     // COM[]: drive the common pins for the LED display
     byte pos, counter1, counter2, COM[4] = {0b11101111, 0b11110111, 0b11111011, 0b11111101};
     CMCON = 0b00000111;             // comparator off
     TRISA = 0b01100000;
     TRISB = 0b00000000;
     b1_old = 1;
     b2_old = 1;
     counter1 = 0;
     counter2 = 0;
     pos = 0;
     Soft_I2C_Init();
     DS1307_Init();
     while (1) {
           DS1307_Select(1, 1);      // select reading at address 1
           min1 = Soft_I2C_Read(1);  // read minutes byte
           hour1 = Soft_I2C_Read(0); // read houts byte
           Soft_I2C_Stop();
           min10 = min1 >> 4;
           min1 = min1 & 0b00001111;
           hour10 = hour1 >> 4;
           hour1 = hour1 & 0b00001111;
           if (b1 != b1_old) {        // if the button1 is pressed or released
              b1_old = b1;
              counter1 = 0;
           }
           if (!b1_old) {             // if the button1 is pressed
              if (counter1 == 0)
                 incrementH();        // increment hour
              counter1++;
              if (counter1 > 50)      // this is repeat functionality for the button1
                 counter1 = 0;
           }
           if (b2 != b2_old) {        // if the button2 is pressed or released
              b2_old = b2;
              counter2 = 0;
           }
           if (!b2_old) {             // if the button2 is pressed
              if (counter2 == 0)
                 incrementM();        // increment minutes and reset the seconds to 0
              counter2++;
              if (counter2 > 50)      // this is repeat functionality for the button2
                 counter2 = 0;
           }

           TRISA = TRISA | 0b00011110;       // set all 4 pins as inputs
           switch (pos) {                    // set proper segments high
             case 0: PORTB = segments[hour10]; break;
             case 1: PORTB = segments[hour1]; break;
             case 2: PORTB = segments[min10]; break;
             case 3: PORTB = segments[min1]; break;
           }
           TRISA = TRISA & COM[pos];         // set pin at current position as output
           PORTA = PORTA & COM[pos];         // set pin at current position low
           pos++;                            // move to next position
           if (pos > 3) pos = 0;
     }
}

PCB

PCB is designed with Autodesk EAGLE and design files are available in downloads below. The overall dimensions of the board are 35.56 x 36.61 mm and we used almost SMD components.

Spare PCBs are available for shipment around the world. If you would like to get some drop us a line.
PCB top side

 

PCB bottom side

Autodesk EAGLE file Viewer

Parts List

PartValueSize
R1 to R7220Ω0805
R8-R910k0805
R10470Ω0805
R11-R1210k0805
C1-C2100nF0805
C3100uF/16VSMD
Q132768Hz CrystalTH
IC1PIC16F628A-I/SSSSOP20
IC2DS1307Z+SO8
LED DisplaySR440281N0.28"
BT1CR1220 BAT holderBS-1220-2
JP1PIN Header6 PINs
CN1JST PH Connector2 PINs
ButtonsPTCF-V-T/R4.7*4.5*1.67

Photos

Video

PIC16F628A Datasheet

DS1307 Datasheet

60V to 5V @ 3.5A Buck converter with USB output

This is a 60V to 5V – 3.5A step down DC-DC converter based on TPS54360B from Texas Instruments. Sample applications are: 12 V, 24 V and 48 V industrial, Automotive and Communications Power Systems. The TPS54360 is a 60V, 3.5A, step down regulator with an integrated high side MOSFET. The device survives load dump pulses up to 65V per ISO 7637. Current mode control provides simple external compensation and flexible component selection. A low ripple pulse skip mode reduces the no load supply current to 146 μA. Shutdown supply current is reduced to 2 μA when the enable pin is pulled low.

Under-voltage lockout is internally set at 4.3 V but can be increased using the enable pin. The output voltage start up ramp is internally controlled to provide a controlled start up and eliminate overshoot. A wide switching frequency range allows either efficiency or external component size to be optimized. Frequency fold back and thermal shutdown protects internal and external components during an overload condition.

Note: The output voltage is set by a resistor divider from the output node to the FB terminal. It is recommended to use 1% tolerance or better divider resistors, choose R5, R6 for other output voltages.

It is strongly recommended to use adequate air flow over the board to ensure it doesn’t go at thermal shutdown. See thermal profile below.

Setting Output Voltage

The following table lists the R5 values for some common output voltages assuming R6= 10.0kΩ

Features

  • Supply Input 8.5V-60V
  • Output 5V (Output Voltage adjustable with R5, R6)
  • Output Current 3.5A
  • 100 kHz to 2.5 MHz Switching Frequency
  • Optional JST connector for 5V Fan
  • Current Mode Control DC-DC Converter
  • Integrated 90-mΩ High Side N-Channel MOSFET
  • High Efficiency at Light Loads with Pulse Skipping Eco-mode™
  • Low Dropout at Light Loads with Integrated BOOT Recharge FET
  • 146 μA Operating Quiescent Current
  • 1 µA Shutdown Current
  • Internal Soft-Start
  • Accurate Cycle-by-Cycle Current Limit
  • Thermal, Overvoltage, and Frequency Fold back Protection
  • PCB Dimensions 55.50mm x 24.64mm

Schematic

Parts List

PCB

Thermal Image

You can see on the thermal images below that at 60V input – 5V @2A output the IC gets too hot (>105ºC) and if we go for higher outputs (2.5-3A) the IC gets in thermal cut-off. To avoid this situation you can use a small 5V FAN to blow air on the board or probably use a heatsink attached to the board.

60V input – 5V @1A output
60V input – 5V @2A output
60V input – 5V @3A output cooled with a small FAN

Measurements

The efficiency is calculated based on the (Pout/Pin)*100%. For 60V input and 5V @3A output the input current is 0.32A, so Pin=19.38W. Pout=5V*3A=15W, so e=77.39% with Pdis = 4.58W

Output Ripple 60V input – 5V @1A output
Output Ripple 60V input – 5V @3A output
CH1: SW pin – CH2: Vout (60V input – 5V @3A output)
CH1: Vin – CH2: Vout (60V input – 5V output no load) – Start up
CH1: Vin – CH2: Vout (60V input – 5V @3A output) – Start up

Video

Photos

TPS54360B Datasheet

Board Viewer

50V – 10A Bidirectional DC Motor Driver Using A3941

This tiny board is designed to drive a bidirectional DC brushed motor of large current. DC supply is up to 50V DC. A3941 gate driver IC and 4X N Channel Mosfet IRLR024 used as H-Bridge. The project can handle a load of up to 10A. Screw terminals are provided to connect the load and load supply, and 9 Pin header connector is provided for easy interface with the microcontroller. An on board, shunt resistor provides current feedback.

The A3941 is a full-bridge controller for use with external N-channel power MOSFETs and is specifically designed for automotive applications with high-power inductive loads, such as brush DC motors. A unique charge pump regulator provides full (>10 V) gate drive for battery voltages down to 7 V and allows the A3941 to operate with a reduced gate drive, down to 5.5 V. A bootstrap capacitor is used to provide the above-battery supply voltage required for N-channel MOSFETs. An internal charge pump for the high-side drive allows DC (100% duty cycle) operation.

The full bridge can be driven in fast or slow decay modes using diode or synchronous rectification. In the slow decay mode, current recirculation can be through the high-side or the low side FETs. The power FETs are protected from shoot-through by resistor R7 adjustable dead time. Integrated diagnostics provide an indication of under voltage, over temperature, and power bridge faults, and can be configured to protect the power MOSFETs under most short circuit conditions.

The A3941 is a full-bridge MOSFET driver (pre-driver) requiring a single unregulated supply of 7 to 50 V. It includes an integrated 5 V logic supply regulator. The four high current gate drives are capable of driving a wide range of N-channel power MOSFETs, and are configured as two high-side drives and two low-side drives. The A3941 provides all the necessary circuits to ensure that the gate-source voltage of both high-side and low-side external FETs are above 10 V, at supply voltages down to 7 V. For extreme battery voltage drop conditions, correct functional operation is guaranteed at supply voltages down to 5.5 V, but with a reduced gate drive voltage. The A3941 can be driven with a single PWM input from a Microcontroller and can be configured for fast or slow decay. Fast decay can provide four-quadrant motor control, while slow decay is suitable for two-quadrant motor control or simple inductive loads. In slow decay, current recirculation can be through the high-side or the low-side MOSFETs. In either case, bridge efficiency can be enhanced by synchronous rectification. Cross conduction (shoot through) in the external bridge is avoided by an adjustable dead time. A low-power sleep mode allows the A3941, the power bridge, and the load to remain connected to a vehicle battery supply without the need for an additional supply switch. The A3941 includes a number of protection features against under voltage, over temperature, and Power Bridge faults. Fault states enable responses by the device or by the external controller, depending on the fault condition and logic settings. Two fault flag outputs, FF1 and FF2, are provided to signal detected faults to an external controller.

Features

  • High current gate drive for N-channel MOSFET full bridge
  • High-side or low-side PWM switching
  • Charge pump for low supply voltage operation
  • Top-off charge pump for 100% PWM
  • Cross-conduction protection with adjustable dead time
  • 5 to 50 V supply voltage range
  • Integrated 5 V regulator
  • Diagnostics output
  • Low current sleep mode

Schematic

Parts List

Connections

 

Truth Table

Photos

6V Lead Acid Battery Charger using BQ24450

6V Lead acid (SLA) battery charger project is based on BQ24450 IC from Texas instruments. This charger takes all the guesswork out of charging and maintaining your battery, no matter what season it is. Whether you have a Bike, Robot,  RC Car,  Truck, Boat,  RV, Emergency Light, or any other vehicle with a 6v battery, simply hook this charger maintainer up to the battery. The BQ24450 contains all the necessary circuitry to optimally control the charging of lead-acid batteries. The IC controls the charging current as well as the charging voltage to safely and efficiently charge the battery, maximizing battery capacity and life. The IC is configured as a simple constant-voltage float charge controller. The built-in precision voltage reference is especially temperature-compensated to track the characteristics of lead-acid cells, and maintains optimum charging voltage over an extended temperature range without using any external components. The low current consumption of the IC allows for accurate temperature monitoring by minimizing self-heating effects.  In addition to the voltage- and current-regulating amplifiers, the IC features comparators that monitor the charging voltage and current. These comparators feed into an internal state machine that sequences the charge cycle.

For low charging current, you can use SMD Q1 transistor on the bottom of PCB, for higher charging currents you should use a through-hole (TO247) transistor, like TIP147 on the top of PCB.

The circuit has been designed for PNP transistor (Q1) that’s why the PCB jumper is shorted to R8 by default. You can also use an NPN transistor, in this case, Omit R6, Use R2, Jumper has to be shorted the other way.

Features

  • Supply 10V DC
  • Screw Terminals For DC Supply Input & Battery
  • Supply Current 1Amp
  • Charging Current 500mA
  • Regulate Voltage & Current during charging
  • Precision Temperature-Compensated Reference

Schematic

Parts List

Photos

 

BQ24450 Datasheet

+9V to 60V PWM 2.3A Solenoid Valve Driver using DRV101

The DRV101 is a low-side power switch employing a pulse-width modulated (PWM) output. Its rugged design is optimized for driving electromechanical devices such as valves, solenoids, relays, actuators, and positioners. The DRV101 module is also ideal for driving thermal devices such as heaters and lamps. PWM operation conserves power and reduces heat rise, resulting in higher reliability. In addition, an adjustable PWM potentiometer allows fine control of the power delivered to the load. Time from dc output to PWM output is externally adjustable. The DRV101 can be set to provide a strong initial closure, automatically switching to a soft hold mode for power savings. The duty cycle can be controlled by a potentiometer, analog voltage, or digital-to-analog converter for versatility. A flag output LED D2 indicates thermal shutdown and over/under current limit. A wide supply range allows use with a variety of actuators.

Features

  • HIGH OUTPUT DRIVE: 2.3A
  • WIDE SUPPLY RANGE: +9V to +60V
  • COMPLETE FUNCTION
  • PWM Output
  • Internal 24 kHz Oscillator
  • Digital Control Input
  • Adjustable Delay (Capacitor C1)
  • Adjustable Duty Cycle P1 Potentiometer
  • Over/Under Current Indicator
  • FULLY PROTECTED
  • Thermal Shutdown with Indicator
  • Internal Current Limit

Applications

  • ELECTROMECHANICAL DRIVERS:
  • Solenoids Positioners
  • Actuators High Power Relays/Contactors
  • Valves Clutch/Brake
  • FLUID AND GAS FLOW SYSTEMS
  • INDUSTRIAL CONTROL
  • FACTORY AUTOMATION
  • PART HANDLERS
  • PHOTOGRAPHIC PROCESSING
  • ELECTRICAL HEATERS
  • MOTOR SPEED CONTROL
  • SOLENOID/COIL PROTECTORS
  • MEDICAL ANALYZERS

Schematic

Parts List

Measurements

Photos

 

 

 

DRV101 Datasheet

Heat Activated Cooling Fan Controller

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Heat activated cooling fan controller is a simple project which operates a brushless fan when the temperature in a particular area goes above a set point, when temperature return normal, fan automatically turns off. The project is built using LM358 Op-amp and LM35 temperature Sensor. Project requires 12V DC supply and can drive 12V Fan. This project is useful in application like Heat sink temperature controller, PC, heat sensitive equipment, Power supply, Audio Amplifiers, Battery chargers, Oven etc

The SMD SO8 LM35 used as temperature sensor, LM358 act as comparator and provides high output when temperature rise above set point, high output drive the Fan through driver transistor. The LM35 series are precision integrated-circuit temperature devices with an output voltage linearly-proportional to the Centigrade temperature. The LM35 device has an advantage over linear temperature sensors calibrated in Kelvin, as the user is not required to subtract a large constant voltage from the output to obtain convenient Centigrade scaling. The LM35 device does not require any external calibration or trimming to provide typical accuracy of ±¼°C at room temperature. Temperature sensing range 2 to 150 centigrade. LM35 provides output of 10mV/Centigrade.

Features

  • Supply 12V DC 1Amps
  • Fan 12V DC , 500mA
  • Range : 2 °C to 150 °C
  • Open Collector Output
  • It can drive PC fan
  • Onboard preset to set the Fan trigger level
  • Onboard Power LED
  • Onboard Output LED
  • Output Driver Transistor
  • Header Connector for Supply and Fan
  • PCB dimensions 59.85 mm x 12.70 mm

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MYIR Remi Pi Features Renesas RZ/G2L SoC and Costs Just $55.00

MYIR Remi Pi, a Renesas RZ/G2L-based SBC, offers dual Gigabit Ethernet ports, dual display support, and a MIPI-CSI camera interface.

MYIR Remi Pi is a Renesas RZ/G2L-based SBC, with dual Gigabit Ethernet ports, dual display support, and a MIPI-CSI camera interface. It also features 3D graphics functions powered by Arm Mali-G31. Additionally, it features HDMI, LVDS, and MIPI-CSI for seamless connectivity with various display devices

The specific SoC that powers this SBC is called the R9A07G044L23GBG it features a dual-core ARM Cortex-A55 processor, running at speeds of up to 1.2GHz with FPU support, along with a single Arm Cortex-M33 processor clocked at up to 200MHz. The Arm Mali-G31 in the SoC is clocked to 500MHz. It also includes a video codec supporting H.264 for efficient multimedia processing across various applications.

Previously we have covered different SBCs including the Milk-V Duo S, Banana Pi BPI-M2, Radxa Zero 3W, and many others, feel free to check those out if you are looking for SBCs.

MYIR Remi Pi Specifications

  • CPU:
    • RENESAS RZ/G2L processor (R9A07G044L23GBG)
    • 1.2 GHz Dual-core ARM Cortex-A55
    • 200 MHz ARM Cortex-M33
    • 3D graphics functions (Arm Mali-G31)
    • Video codec (H.264)
  • kaMemory:
    • 1GB DDR4
  • Storage:
    • 8GB eMMC
    • 32KB EEPROM
  • PMIC (Power Management IC):
    • RAA215300
  • Communications:
    • 2 x Debug UART
    • 2 x 10/100/1000M Ethernet
    • 2 x USB2.0 Host (Type-A)
    • 1 x USB2.0 OTG (Type-C)
    • 1 x USB-UART debug interface
    • 1 x 2.4GHz/5GHz WiFi and Bluetooth 4.2 Module
    • 1 x Micro SD card slot
  • Display:
    • 1 x HDMI Display Interface
    • 1 x LVDS Display Interface
    • 1 x MIPI-CSI Camera Interface
    • 1 x Audio Input and Output Interface
  • User I/O:
    • 1 x 2.54mm 2 x 20-pin male expansion header
    • Supports GPIO/I2C/UART/SPI/CAN
  • Power supply:
    • USB power supply
  • Others:
    • 3 x Buttons (Reset, Power On/Off, User)
    • 2 x LEDs (Power indicator, System Status LED)
    • 1 x RTC Battery Holder
  • OS support:
    • Linux 5.10.83
  • Working Temp.:
    • 0~70 Celsius (commercial grade)
  • Dimensions:
    • 70mm x 120mm (6-layer PCB design)

MYIR’s SBC is Linux 5.10.83 compatible, offering configurations like myir-image-full for HMI and myir-image-core for industrial use which all can be found on their downloads page, including RT-Linux and FreeRTOS. Ubuntu and Debian support is forthcoming. The company also offers additional modules like the MY-CAM003M Camera Module and MY-LVDS070C LCD to enhance compatibility with Pi extension modules for versatile project adaptation.

The MYIR Remi Pi SBC offers detailed technical specifications and purchasing options on its website. priced at $55.00 you can get the board from their products page.

The MINIX Z100-AERO – An Intel N100-Powered Mini PC with 2.5GbE and 1GbE Ethernet Support

 The MINIX Z100-AERO mini PC features Intel's N100 CPU and dual Ethernet ports, serving efficiently as a router with Untangle or OPNsense.

The MINIX Z100-AERO is a compact mini PC powered by the Intel N100 CPU, designed to serve efficiently as a router when paired with software like Untangle or OPNsense. This device stands out due to its dual Ethernet ports: a 2.5GbE port managed by the TL8125BG-CG NIC and a 1GbE port handled by the RTL8111H chip.

This mini PC supports DDR4 3200MHz SO-DIMM memory, upgradeable to 32GB, and offers storage options up to 4TB. It features the Wireless-AC 9560 module, providing Wi-Fi 5 and Bluetooth 5.1 connectivity. For high-speed data transfer, there is support for M.2 PCIe 3.0 x1 NVMe SSDs.

The device includes robust connectivity options with an HDMI 2.1 port, one DisplayPort, and a USB 3.2 Gen 2 Type-C port. Additionally, its anti-static design enhances durability, making the MINIX Z100-AERO a versatile and robust choice for various applications.

In the past, we’ve explored a variety of mini PCs similar to the MINIX Z100-AERO Mini PC,. Notable mentions include the MINIX NEO Z100-0dB, a silent mini PC, that is renowned for its silent operation, the ASUS Mini PC PL64, and the widely acclaimed Pantera Pico PC. If you are interested in mini PCs, we recommend checking out these reviews for a broader perspective on the available options.

MINIX Z100-AERO Mini PC with Cooler

MINIX Z100-AERO Mini PC Specification

  • Processor: Intel® Alder Lake-N Quad-Core N100 (Base Frequency 0.8 GHz, Max Turbo Frequency 3.40 GHz)
  • Graphics Engine: Intel® UHD Graphics
  • Display Outputs:
    • 1 x HDMI® 2.1, 3840×2160@60Hz
    • 1 x DP (4K@60Hz)
    • 1 x USB 3.2 Gen 2 Type-C (4K@60Hz)
  • Memory Slot: 1 x 260-pin DDR4 3200MHz SO-DIMM 4/8/16GB, upgradeable to 32GB Max
  • Storage: 128/256/512GB M.2 PCIe 3.0 x1 NVMe SSD, upgradeable to 4TB Max
  • Ethernet:
    • 1 x Realtek® RTL8125BG-CG for 2.5G Ethernet
    • 1 x Realtek® RTL8111H for 1G Ethernet
  • LED Indicators: LEDs for Power, LAN (Active, Status)
  • WIFI/BT: Intel® Wireless-AC 9560 Wi-Fi 5 (802.11ac), Bluetooth 5.1
  • LAN Ports: 2 x RJ45, 1G + 2.5G Dual Ethernet
  • USB-A Ports: 4 x USB 3.2 Gen 1 Type-A, support up to 5Gbps
  • USB-C Ports: 1 x USB 3.2 Gen 2 Type-C (data transfer up to 5Gbps, PD-enabled, video output up to 4K@60Hz, Audio)
  • DP Ports: 1 x DisplayPort (4K@60Hz)
  • Audio Jack: 3.5mm Mic-in and Headphone-out Combo Jack
  • Antennas: 2 x External Wi-Fi Antennas
  • Buttons:
    • 1 x Power Button
    • 1 x Clear CMOS Button (Reset BIOS)
  • BIOS: AMI EFI X64
  • Power Requirement: 12V/3A DC-IN
  • Power Consumption: 10-12W (Typical), 25-27W (Turbo)
  • Certifications: CE, FCC, RCM, RoHS
  • Form Factor: Mini PC
  • Enclosure: Plastic Housing
  • Weight: 0.8 kg
  • Dimensions: 127 x 127 x 43 mm (5″ x 5″ x 1.69″)

The Z100-AERO Mini PC is available in two versions: one with 8GB RAM and a 256GB SSD, priced at $219, currently out of stock; and another with 16GB RAM and a 512GB SSD, available for $249 on the MINIX website and Amazon. Both configurations include Windows 11 Professional.

Hailo Closes New $120 Million Funding Round and Debuts Hailo-10, A New Powerful AI Accelerator Bringing Generative AI to Edge Devices

Hailo’s funding now exceeds $340 million as the company introduces its newest AI accelerator specifically designed to process LLMs at low power consumption for the personal computer and automotive industries, bringing generative AI to the edge.

Hailo, the pioneering chipmaker of edge artificial intelligence (AI) processors, today announced it has extended its series C fundraising round with an additional investment of $120 million. At the same time, the company announced the introduction of its innovative Hailo-10 high-performance generative AI (GenAI) accelerators that usher in an era where users can own and run GenAI applications locally without registering to cloud-based GenAI services.

The new funding round was led by current and new investors including the Zisapel family, Gil Agmon, Delek Motors, Alfred Akirov, DCLBA, Vasuki, OurCrowd, Talcar, Comasco, Automotive Equipment (AEV), and Poalim Equity. To date the company has raised more than $340 million.

“The closing of our new funding round enables us to leverage all the exciting opportunities in our pipeline, while setting the stage for our long-term future growth. Together with the introduction of our Hailo-10 GenAI accelerator, it strategically positions us to bring classic and generative AI to edge devices in ways that will significantly expand the reach and impact of this remarkable new technology,” said Hailo CEO and Co-Founder Orr Danon. “We designed Hailo-10 to seamlessly integrate GenAI capabilities into users’ daily lives, freeing users from cloud network constraints. This empowers them to utilize chatbots, copilots, and other emerging content generation tools with unparalleled flexibility and immediacy, enhancing productivity and enriching lives,” he emphasized.

Hailo-10: Generative AI at the Edge

The new Hailo-10 GenAI accelerator enables a whole spectrum of applications that maintain Hailo’s leadership in both performance-to-cost ratio and performance-to-power consumption ratio. Hailo-10 leverages the same comprehensive software suite used across the Hailo-8 AI accelerators and the Hailo-15 AI vision processors, enabling seamless integration of AI capabilities across multiple edge devices and platforms.

Enabling GenAI at the edge ensures continuous access to GenAI services, regardless of network connectivity; obviates network latency concerns, which can otherwise impact GenAI performance; promotes privacy by keeping personal information anonymized and enhances sustainability by reducing reliance on the substantial processing power of cloud data centers.

By unlocking the power of GenAI on edge devices, such as personal computers, smart vehicles, and commercial robots, Hailo-10 allows users to completely own their GenAI experiences, making them an integral part of their daily routine. Hailo accomplishes this immersive GenAI experience through a Hailo-10 architecture that supports maximum GenAI performance with minimum required power.

“As GenAI on the edge becomes immersive, the focus turns to handling large LLMs in the smallest possible power envelope — essentially less than five watts,” Danon continued.

Among popular GenAI platforms, Hailo-10 can run Llama2-7B with up to 10 tokens per second (TPS) at under 5W of power. In processing Stable Diffusion 2.1, a popular model that produces images from text prompts, Hailo-10 is rated at under 5 seconds per image in the same ultra-low power envelope.

Hailo-10 is capable of up to 40 TOPS (tera operations per second), a new performance standard for edge AI accelerators. Hailo-10 is faster and more energy efficient than integrated neural processing unit (NPU) solutions and delivers at least 2X more performance at half the power of Intel’s Core Ultra NPU, according to recently published benchmarks.

Early applications of Hailo-10 GenAI accelerators will be targeting PCs and automotive infotainment systems, empowering current and future CPUs that cannot by themselves power the chatbots, copilots, personal assistants, and speech-operated operating systems that have become standard today. Hailo will begin shipping samples of the Hailo-10 GenAI accelerator in Q2 of 2024.

“Whether users employ GenAI to automate real-time translation or summarization services, generate software code, or images and videos from text prompts, Hailo-10 lets them do it directly on their PCs or other edge systems, without straining the CPU or draining the battery,” Danon concluded.

Since its founding in Israel in 2017, Hailo has become a leading global supplier of intelligent AI chips that serves more than 300 customers around the world. The company has offices in the United States, Europe, Japan, South Korea, China, and Taiwan.

For more information about Hailo’s AI processors for edge devices, visit www.hailo.ai. Hailo will be present at the Embedded World exhibition in Nuremberg, April 9-11, Booth 126, Hall 1, and at the ISC West exhibition in Las Vegas, April 10-12, Booth #31065. To schedule a meeting with Hailo at these events visit: https://hailo.ai/company-overview/newsroom/

Digi ConnectCore MP25 SoM Features STM32MP25 SoC with 1.35 TOPS NPU in a Tiny Form Factor

Digi International debuted the ConnectCore MP25 SoM with STM32MP25 SoC, Wi-Fi 5, Bluetooth 5.2, and TSN Ethernet at Embedded World 2024.

At Embedded World 2024, Digi International unveiled the Digi ConnectCore MP25, an ultra-compact System-on-Module (SoM) powered by the STMicroelectronics STM32MP25 SoC. This module is equipped with advanced connectivity features including 802.11ac Wi-Fi 5, Bluetooth 5.2, options for cellular integration, and supports up to three Gigabit Ethernet ports with Time-Sensitive Networking (TSN). Additionally, it boasts a powerful 1.35 TOPS Neural Processing Unit (NPU) and an Image Signal Processor (ISP), enhancing its capabilities for complex IoT applications.

The Digi ConnectCore MP25 also includes interfaces for PCIe Gen2, USB 3.0, and triple CAN-FD, housed within a compact 30 x 30 mm form factor. This versatility makes it ideal for a wide range of IoT applications, from industrial automation to smart energy solutions, where performance, connectivity, and size are critical.

In previous articles, we have explored a variety of compact SoMs and development boards from STMicroelectronics, including the WeAct STM32G4, STM32H5 Discovery kit, and MicroGEA SoM among others. If you are interested in similar solutions, feel free to check out these reviews for more options in this category.

Digi ConnectCore MP25 SoM Carrier Board
Digi ConnectCore MP25 SoM Carrier Board

The company also offers a kit in which you will have access to features like HDMI, LVDS, and MIPI display options, a MIPI CSI-2 camera connector, and up to three Gigabit Ethernet ports. It also has one USB 3.0 OTG (Type-C), two USB 2.0 hosts, dual CAN-FD interfaces, and a MicroSD card socket. Expansion capabilities include a PCIe mini-card with SIM support, MikroE Click boards connector, and dual Digi XBee slots for cellular connectivity. Additional features are audio ports (microphone and headphones), user buttons, and LEDs, making it well-suited for diverse development needs.

Digi ConnectCore MP25 SoM and Specifications

  • Processor: Dual Cortex-A35 cores at 1.5GHz, with additional Cortex-M33 and Cortex-M0+ cores.
  • AI and ML: Integrated NPU delivering 1.35 TOPS and an image signal processor (ISP).
  • Wireless: Wi-Fi 5 (802.11ac), Bluetooth 5.2, and cellular integration options.
  • Memory and Storage: External memory and storage support tailored for industrial use.
  • Multimedia: Enhanced multimedia capabilities for graphics and video processing.
  • Networking: Supports Time-Sensitive Networking (TSN) and up to 3 Gigabit Ethernet ports.
  • Interfaces: Includes PCIe Gen2, USB 3.0, and 3 x CAN-FD.
  • Form Factor: Ultra-compact Digi SMTplus (30 x 30 mm).
  • Temperature Range: Industrial operating range from -40 to +85 °C

The SoM is supported by a 10-year+ longevity program and a 3-year warranty, accompanied by global technical support, ensuring long-term reliability. It features advanced security for Industry 4.0 applications and offers extensive development tools and community support, streamlining integration and enhancing innovation in various projects.

The Digi ConnectCore MP25 features a seamless cellular modem and Digi XBee® integration, supported by Digi ConnectCore® Cloud Services for remote management and OTA updates. It runs on Digi Embedded Yocto Linux with Digi TrustFence® security, and turnkey development services are available from Digi WDS to accelerate integration and deployment.

For further details, please visit the product announcement and the product page.

Olimex VGA2HDMI is an Open Source VGA to HDMI Converter Board

Olimex VGA2HDMI Converter Board built on the CV8986 IC is built for boards like CERBERUS 2100 as VGA phases out are now Available on Olimex.

Olimex has recently featured a new board named VGA2HDMI It is a VGA to HDMI  converter board that can take in VGA signals and convert them into HDMI signals. The reason it’s news is because one search will give you many HDMI to VGA converted and not the other way around.

The company announced this board because their old boards like the CERBERUS 2100, AgonLight 2, and Agon Origins boards all use A VGA connection as output and as that standard is getting obsolete the company specially designed and tested this convert to work with the old board.

Olimex is not the first company to design a VGA to HDMI converter; a quick search on Amazon search will reveal many such devices. However, the Olimex converter stands out as an excellent choice. It is competitively priced and is open-sourced, which means you can access schematics and KiCad source files directly on its product page. Additionally, more information and resources are available on its GitHub page under the reciprocal GNU General Public License 3.

The Olimex VGA to HDMI converter, built around the CV8986 IC, supports 1080p video and 24-bit audio ADC, potentially allowing audio transmission over HDMI when properly designed. The datasheet confirms these capabilities, alongside features like HDCP 1.3 and CEC 1.3 support. Curiously, it lacks a 3.5 mm audio jack. This 56-pin IC measures 7mm x 7mm, operates from -30 to 85 degrees Celsius, and includes a 32-bit Cortex M0+ core.

The company also provides an enclosed for the Board but that costs a little bit more than the original product.

Olimex VGA2HDMI Converter Specification:

  • Chipav CV8986 VGA to HDMI converter
  • VGA connector
  • HDMI connector
  • USB-C power connector
  • Dimensions – 55 x 31 mm

The Olimex VGA2HDMI board, compatible with any VGA and HDMI interfaces, is now on sale. It is priced at €15 to €17 (about $16 to $18.50) and is available through the Olimex store with an optional plastic case.

Avnet Unveils MaaXBoard OSM93: A Powerhouse for Edge AI Development

Avnet introduces the MaaXBoard OSM93, a Raspberry Pi-style semi-single-board computer designed to cater to energy-efficient edge artificial intelligence (edge AI) tasks. The board leverages the NXP i.MX 93 system-on-chip (SoC) to power its capabilities, offering a versatile platform for developers and embedded designers alike.

“The MaaXBoard OSM93 Development Kit is a great way for embedded designers to quickly evaluate and prototype both the i.MX 93 applications processor from NXP and the Avnet Embedded OSM-SF-IMX93 OSM,” highlights Jim Beneke from Avnet, emphasizing the board’s potential for high-volume applications. With its OSM-standard module and production-ready SBC form factor, the MaaXBoard suits various project scales and assembly needs efficiently.

The NXP i.MX 93 SoC boasts two Arm Cortex-A55 application-class processors clocked at up to 1.7GHz, complemented by a Cortex-M33 real-time core running at up to 250MHz. Additionally, it features an Ethos-U65 neural processing unit running at 1GHz, delivering up to 0.5 tera-operations per second (TOPS) for edge AI and machine learning tasks. The inclusion of an EdgeLock secure enclave system ensures robust security measures, making the MaaXBoard OSM93 a compelling choice for IoT applications requiring both performance and reliability.

Elsewhere on the board, users will find a robust set of features, including 2GB of LPDDR4 memory for smooth multitasking and performance, complemented by 640kB of on-chip RAM (OCRAM) for efficient data processing. Storage needs are addressed with 16GB of eMMC 5.1 storage and 16MB of QSPI NOR flash, ensuring ample space for applications and data.

Designed for energy-efficient edge AI experimentation, the MaaXBoard OSM93 opts for a very familiar footprint.

Connectivity options abound, with two USB 2.0 Type-A host ports and a USB 2.0 Type-C port for versatile peripheral connections. Display and camera interfaces include four-lane MIPI Display Serial Interface (DSI) and two-lane Camera Serial Interface (CSI) connectors, catering to diverse multimedia requirements. Network connectivity is robust with two gigabit Ethernet ports, while an M.2 E-key connector offers flexibility for optional wireless modules.

Additionally, the board features a 40-pin Raspberry Pi-style general-purpose input/output (GPIO) header, enabling easy interfacing with external devices and expansion boards. Debugging capabilities are enhanced with a JTAG debugging header, while analog input needs are met with a four-pin header. Moreover, a six-pin CAN-FD header and SAI digital audio header, combined with onboard PDM microphone sensors, further extend the board’s functionality for a wide range of applications.

Avnet has confirmed it will be showing off the MaaXBoard OSM93 at Embedded World in Nuremberg, Germany, April 9-11 at Booth 1-510; the board and module will both become generally available in the second quarter, with pricing yet to be confirmed. More information is available on the Avnet website.

BeagleBoard’s New BeagleY-AI SBC Features Texas Instruments AM67A SoC with 4 TOPS Edge AI Accelerator

BeagleBoard.org's BeagleY-AI SBC features a TI AM67A SoC, quad-core CPU, dual DSPs (4 TOPS), GPU, and Arm Cortex-R5 for rapid control.

The BeagleBoard.org Foundation has recently released BeagleY-AI a Texas Instruments AM67A SoC powered SBC which promises open-source hardware in a standard form factor.

The AM67A SoC features a quad-core Arm Cortex-A53 CPU, and dual DSPs with Matrix Multiply Accelerator, achieving a total of 4 TOPS Edge Acceleration. other than that this setup also supports real-time deep learning and vision tasks, vision accelerators, a GPU for video processing, and Arm Cortex-R5 cores for rapid control.

The AI race is heating and recently we have seen many products, development boards, and camera modules coming preloaded with Edge AI capabilities. We’ve covered several of these in our previous posts, including the Toradex SoM, Avnet MaaXBoard OSM93, Toybrick TB-RK3588SD, and very recently Espressif has launched the ESP32-P4 MCU their first AI-enabled MUC without a Radio Module. If you’re interested in AI-related SBCs and MCUs, feel free to explore those articles for more in-depth information.

BeagleY-AI’s open-source design offers flexibility beyond typical constraints, allowing for custom modifications in industrial uses and giving businesses control over product development and supply chains. It’s also ideal for researchers and educators for consistent, customizable experimentation and teaching.

BeagleY-AI SBC Specifications:

  • SoC: Texas Instruments AM67A Arm-based vision processor
  • CPU: Quad-core 64-bit Arm Cortex-A53 @ 1.4GHz
  • DSP: Dual C7x DSPs with Matrix Multiply Accelerator (MMA), capable of 4 TOPs
  • Control Subsystem: Arm Cortex-R5 for low-latency I/O and control
  • Graphics and Video:
    • Integrated GPU
    • Dedicated video and vision accelerators
  • High-Speed Interfaces:
    • PCI-Express Gen3 single-lane controller
    • USB3.1-Gen1 port
    • Gigabit Ethernet
  • Memory:
    • 4GB LPDDR4
    • MicroSD card socket
    • Board identifier EEPROM
  • Networking:
    • BeagleBoard.org BM3301 module (TI CC3301 chipset)
    • WiFi 6 (IEEE802.11ax)
    • Bluetooth 5.4 with BLE
    • Gigabit Ethernet with PoE+ support (addon required)
  • Display Interfaces:
    • Micro HDMI
    • OLDI (LVDS) with touchscreen support
    • MIPI-DSI with touchscreen support (shared with MIPI-CSI)
  • Camera Interfaces:
    • 2x MIPI CSI
  • Expansion and Peripheral Interfaces:
    • PCI-Express Gen3 x1 (external adapter needed)
    • 4x USB3 (5Gbps) Type-A host ports
    • 1x USB2 (480Mbps) Type-C device port and power input
    • 40-pin expansion header
    • Fan power and control connector
  • Debugging Ports:
    • 3-pin JST-SH console UART
    • 10-pin TAG-CONNECT for JTAG

At the time of writing the company does not talk about software support or any related documentation, when available we will release an update to this post.

As of now, the BeagleY-AI is priced at $70 but is currently on backorder. Those interested can purchase it from SeeedStudio, Farnell, Newark, and other online retailers, with prices ranging from $70 to $75.

The company has announced that the product will be available starting June 2024.

MeLE PCG02 Pro Gets Intel Processor N100 Upgrade: Fanless Mini PC Stick Enhanced

The MeLE PCG02 Pro, known for its ultra-slim and fanless design, has received an upgrade with the latest Intel Processor N100 Alder Lake-N CPU. Initially introduced with an Intel Celeron J4125 (Gemini Lake Refresh) or Celeron N5105 (Jasper Lake) processor in 2022, the PC stick now boasts enhanced performance with the new chipset.

Featuring a sleek and slim profile measuring just 20mm thick, the MeLE PCG02 Pro offers impressive specifications. It supports up to 16GB of RAM and includes up to 256GB of eMMC flash storage. Equipped with two 4K-capable HDMI ports, users can enjoy high-definition multimedia content effortlessly. Connectivity options include Gigabit Ethernet and WiFi 5 for seamless network access, along with three USB 3.2 ports for versatile peripheral connectivity. Additionally, a microSD card slot and a USB-C port for power only further enhance its usability.

MeLE PCG02 Pro ultra slim fanless mini PC gets an Intel Processor N100 upgrade

Similar to the MINIX Z100-0dB mini PC, the MeLE PCG02 Pro boasts a fanless design, ensuring silent operation and efficient heat dissipation. With its compact form factor and powerful performance, the upgraded MeLE PCG02 Pro offers a compelling solution for various computing needs.

MeLE PCG02 Pro “Surpass” specifications:

  • SoC – Intel Processor N100 quad-core Alder Lake-N processor @ up to 3.4 GHz (Turbo) with 6MB cache, 24EU Intel HD graphics @ 750 MHz; TDP: 6W
  • System Memory – 8GB or 16GB LPDDR4x @ 4266 MHz
  • Storage –  128GB or 256GB eMMC flash
  • Video Output – 2x HDMI 2.0 ports up to 4K @ 60 Hz
  • Audio Output – 3.5mm earphone jack, digital audio output via HDMI
  • Connectivity
    • Gigabit Ethernet RJ45 port with support for PXE and Wake-on-LAN (WoL)
    • Wireless – WiFi 5 (802.11ax), Bluetooth 5.1
  • USB – 2x USB 3.2 ports (10 Gbps), 1x USB 3.2 Type-C port (5 Gbps)
  • Misc – Kensington lock slot, reset CMOS pinhole, BIOS with auto power and RTC wake support
  • Power Supply – 12V/2A via USB Type-C port
  • Dimensions – 146 x 61 x 20mm
  • Weight – About 182 grams

The MeLE PCG02 Pro mini PC stick arrives with a power supply featuring EU/US/UK/AU plug adapters, a VESA mount kit, and a user manual. While the MeLE PCG02 Pro Surpass ships with Windows 11 Pro, Ubuntu Linux is also compatible. Ian’s review in December 2022 found satisfactory performance with both Windows 11 Pro and Ubuntu 22.04, although the N5105 model exhibited subpar WiFi 5 performance. The “Classic” variant features an M.2 slot, but it’s absent in the “Outperform” and “Surpass” models due to space constraints. Users desiring a fanless N100 system with an M.2 socket may consider the MeLE Quieter4C.

The MeLE PCG02 Pro Surpass with an Intel N100 CPU can be purchased on Aliexpress for $222.30 (8GB+128GB) or $232.30 (8GB+256GB), but you can pay lower than say by selecting the 10% off coupon on the page. It is also listed on Amazon for $199.99 with 128GB flash.

Signaloid’s New FPGA Board Comes in a microSD Form Factor

Signaloid launches the Signaloid C0-microSD, a unique FPGA dev board in microSD format, simplifying FPGA development uncertainty analysis

Signaloid Ltd., a startup specializing in uncertainty processing, has released a unique FPGA development board in the format of a microSD card. Called the Signaloid C0-microSD, the board aims to Simplify FPGA development and offer access to Signaloid’s uncertainty analysis technology.

As per specifications the C0-microSD is a compact device and will fit into any standard micro SD card socket. But as it is an FPGA board it contains an iCE40UP5K FPGA along with 128Mbit of SPI flash memory This FPGA comes preloaded with Signaloid’s proprietary RISC-V processor core, allowing users to execute RISC-V applications and upload alternative FPGA bitstreams.

Now while reading about this the sentence struct me was there “uncertainty analysis technology” – The key innovation lies in Signaloid’s approach to data representation. They extend traditional integer and real-valued data types to include probability distribution information. This means that instead of treating data as fixed values, Signaloid’s technology maintains information about the uncertainty associated with each piece of data.

By incorporating probability distribution information directly into the computation, Signaloid’s technology outperforms traditional methods like Monte Carlo analysis. This advantage persists even when running unmodified software, making it a powerful tool for a wide range of applications.

Signaloid’s FPGA Board Specification

  • Lattice iCE40UP5K FPGA
    • Compact and power-efficient FPGA solution
    • Offers up to 5K logic cells for flexible customization
    • Supports low-power operation ideal for battery-powered applications
    • Integrated SPI flash memory for convenient storage of configuration data
    • Enables rapid prototyping and development of various embedded systems
    • Compatible with open-source toolchains for easy development integration
  • 128Mbit SPI Flash: Offers storage space for FPGA bitstreams and other data.
  • Preloaded Signaloid C0 RISC-V Core: Enables users to run RISC-V applications and experiment with Signaloid’s uncertainty-tracking features.
  • MicroSD Interface: Simplifies programming and integration, allowing direct connection to host systems with microSD slots.

With this unique design, you can rapidly test and iterate FPGA designs using breadboards or custom PCBs with microSD slots. Additionally, you can easily add FPGA functionality to larger systems with microSD slots. Plus, leverage their Uncertainty Analysis tool to process uncertain data dynamically.

more information: https://signaloid.com

MI1000 Mini-ITX Motherboard Featuring 14th Gen Intel Core Processors and R680E PCH

IBASE Technology Inc., a leading innovator in industrial PC solutions, unveils the MI1000 Mini-ITX motherboard today. Engineered to support the latest 14th/13th/12th Gen Intel® Core™ i9/i7/i5/i3 DT processors (RPL-S Refresh Platform) with up to 65W TDP, these motherboards excel in handling the most demanding processing tasks. They are optimally designed for high-performance computing applications, including advanced gaming and data-intensive analytics, making them an excellent choice for technology-driven solutions.

The MI1000 showcases the seamless integration of the Intel R680E PCH, enhancing the motherboards’ connectivity, speed, and efficiency to unmatched levels. Key features include support for 2x DDR5 SO-DIMM sockets, enabling up to 64GB of memory with ECC for data-intensive applications. Graphics outputs such as eDP, LVDS, and 2x DisplayPort (1.4a) (DP++) are supported for superior visual performance. Furthermore, dual LAN ports offer robust 2.5G connectivity and iAMT support, enhancing networking capabilities.

MI1000 Features:

  • 14th/13th/12th Gen Intel® Core™ i9/i7/i5/i3 DT processors, up to 65W
  • 2x DDR5 SO-DIMM sockets, Max. 64GB, support ECC
  • Intel® processor integrated graphic supports eDP, LVDS and 2x DisplayPort (1.4a) (DP++)
  • LAN 1: Intel® I226LM, supports 2.5G and iAMT
  • LAN 2: Intel® I226V, supports 2.5G
  • 6x USB 3.2, 4x USB 2.0, 2x COM, 4x SATA III
  • 1x PCI-E (x16) [Gen.5.0]; 3x M.2 (1x E-Key for WiFi/BT and 2x M-Key for NVMe)
  • Supports watchdog timer, Digital I/O, iAMT (16.1), TPM (2.0)

The motherboard also boasts comprehensive connectivity options with 6x USB 3.2 and 4x USB 2.0 ports, alongside 2x COM and 4x SATA III interfaces, providing extensive possibilities for peripherals and storage expansion. With robust expansion capabilities featuring a PCI-E (x16) [Gen.5.0] slot and multiple M.2 slots, the MI1000 is designed to cater to a wide array of use cases, making it versatile for comprehensive system builds.

For more information on the MI1000 motherboard and other IBASE technology solutions designed for today’s technology-driven world, please visit www.ibase.com.tw

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