Charging Li Ion batteries.

Jim-The-Dinosaur

Jun 13, 2025
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Jun 13, 2025
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Ask me about lead acid and I'll write you a book.

But I have a Chinese 36V 5AH (on the label) Li Ion battery pack. I want to charge it and not die or burn my shop down.

Eyeballing what's at hand: a variac, bridge rectifier, capacitors, multimeter, resistors, battery pack.

So can I just fly variac, rectify, filter, current limit, and drive the pixies home at 36VDC?

(for this particular problem, I'm not designing and building a regulated 36V power supply)

I did Ohm's meth, and 48 - so call it 51 Ohms in series will be about 750mA to the battery pack

I don't care if it takes all night .. I just don't want to blow shite up on a Friday night.

This janky setup going to be okay enough?
 

danadak

Feb 19, 2021
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LiOn batteries have significant SAFETY ISSUES.

I place packs outside, rain protected, to charge using battery recommended
charger. Trust from all the LiOn fires I see on news make me very cautious.

A properly design charger detects pack T and manages based on that,
current and V.

So janky approaches make sure your building insurance up to date
and policy covers LiOn battery presence.

USE A PROPERLY DESIGNED CHARGER

Get datasheet for the pack you are using to see what protection circuits
they may/may not have.

Or use your variac, a rectifier, connect up and run away !
 

Jim-The-Dinosaur

Jun 13, 2025
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Well yes, if I had the proper charger I would be using it.

If the pack isn't buggered, I'll look into building a proper charger.

If it is buggered, I'll tear it down and do have a charger for individual 18650 cells.

I'm just wondering if pounding 3/4 of an amp up the butt of a 5AH pack at loosely regulated sticker voltage is going to be kosher.
 

bertus

Moderator
Nov 8, 2019
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Hello,

Read the following pages from the battery university about li-ion batteries and safety:

Bertus
 

Jim-The-Dinosaur

Jun 13, 2025
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Jun 13, 2025
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Have a watch of EEVblog from many years ago.
Lithium ion/polymer charging tutorial
Ah, good ol' Dave. Yeah, I think that gave me my answer. Unfortunately to questions I didn't know I had to ask.

Which now leaves me with a pickle as to whether build proper kit which may come to naught if the pack that someone else tossed, and I don't actually need, is junk- or put it in the get around to it bin
 
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