I'm trying to make my own homemade PCBs using one layer copper clad PCBs with pre-applied photoresistive film(and protective cover). I'm having problems making the film appear correctly. Here is the process I follow from the begining:
I use 1 15W UV lamp for about 3 mins. I have printed the circuit twice on tranparent paper and place them on top of each other to avoid unwanted gaps. Then I dip the PCB in worm water (50C-70C, 300ml) with about 1g of Sodium hydroxide (NaOH) and i leave it there for 1 min .
I tried different "UV exposure times" from 1-6 mins and I changed the NaOH amount of the water, 0,5g-2g.
Sometimes once I dip the PCB in the water-NaOH solution the traces appear (blackish) on the board and then they desolve in the water in seconds. Also when I go to the actual etching there is either no traces (all copper gets etched) or the film is intacted (no copper gets etched).Is that because I left the pcb too long under the UV light and it "burned" all the film, or is the solution to strong and disolve all the film?
Once I managed to get good results but I didn't write down the exact "recipe" since then I tried half a dozen of PCBs but nothing. :-\
PS I use a modified scanner with 1 UV lamp, the distance between the glass where I place the PCB and the lamp is about 2cm.
PCB Etching Problems
in Theory articles
Posted
Hey everybody.
I'm trying to make my own homemade PCBs using one layer copper clad PCBs with pre-applied photoresistive film(and protective cover). I'm having problems making the film appear correctly. Here is the process I follow from the begining:
I use 1 15W UV lamp for about 3 mins. I have printed the circuit twice on tranparent paper and place them on top of each other to avoid unwanted gaps.
Then I dip the PCB in worm water (50C-70C, 300ml) with about 1g of Sodium hydroxide (NaOH) and i leave it there for 1 min .
I tried different "UV exposure times" from 1-6 mins and I changed the NaOH amount of the water, 0,5g-2g.
Sometimes once I dip the PCB in the water-NaOH solution the traces appear (blackish) on the board and then they desolve in the water in seconds. Also when I go to the actual etching there is either no traces (all copper gets etched) or the film is intacted (no copper gets etched).Is that because I left the pcb too long under the UV light and it "burned" all the film, or is the solution to strong and disolve all the film?
Once I managed to get good results but I didn't write down the exact "recipe" since then I tried half a dozen of PCBs but nothing. :-\
PS I use a modified scanner with 1 UV lamp, the distance between the glass where I place the PCB and the lamp is about 2cm.