3-Axis Stepper Controller

morir

May 27, 2005
3
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May 27, 2005
Messages
3
Hi.

Help please.

Can somebudy tell me, Where in Europe selling the UCN5804B.

Urgent

 

Parameter

Feb 16, 2005
3
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Feb 16, 2005
Messages
3
Hi, I have built the board as a 2 axis test and it really works nicely but the motors were small and the lathe very small and shaky. Now I'm building it for a 4 axis mill so I added a 4th chip and some power darlington array I found in printers which each can handle up to 4 amps and 4 circuits each.

Those are rated 4 amps max (STA401 if you want to look it up) and there are 6 in each printer. They should take up to 30 volts easy. I took the resistor networks that come with it and the addition is practically no-cost!

I made a driver circuit using those to hook up directly to the UCN and then use the diodes at the driver output. That should take care of some nice amp there. I'll post on that.

I will also use one of those to power 4 relays, one for the spindle, one for the vacuum cleaner, one for the lamp and another one for the fluid If I ever do aluminum with it.

I have a question now, I would like to build a chopper/pwm to control the amps going out BUT I really don't know about using a pwm motor power supply with this board. Does any regular motor PS pwm controler should work for the whole load? Any tips and tricks on PWM? I was going to build a simple one with a 556 or 2 555 and some power transistor I found but ya know, maybe costly black smoke experiments...

Thanks for all the advices guys, keep the post alive, it's usefull!

Para

 

Trolex

Jun 27, 2005
8
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Jun 27, 2005
Messages
8
Could someone send that version2 circuit like I can use it with KCAM4 (because I want to mill good circuit board with my machine) so if there is .dxf or g-code version available, it'll be good for me :) and another question is with which program do you do you circuits what you then mill with your machine

ps. sry about bad english :p

 

GreekPIC

Aug 1, 2004
251
Joined
Aug 1, 2004
Messages
251
Trolex I've only made the board in Postcript format. I haven't milled any boards yet, I'm still tweaking the desing and handwriting G-code. I etched the board the old fashion way...

Nikolas

 

Trolex

Jun 27, 2005
8
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Jun 27, 2005
Messages
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what programs do you use to mill ? I tried kcam4 but when importing hpgl into it, sizes goes wrong.. so that's why I would like to know other softwares which support hpgl

 

GreekPIC

Aug 1, 2004
251
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Aug 1, 2004
Messages
251
I use TurboCNC and it doesn't support HPGL, only G-code.

Have you checked your scale settings in Kcam? There's got to be a way to set that 1 step=...mm (or in).

 

Trolex

Jun 27, 2005
8
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Jun 27, 2005
Messages
8
there is in settings like one mm = x steps and I have set that to 50 (what is right with my machine) all other filetypes imports succesfully with right sizes (example: .dxf, gerber).. but in hpgl sizes goes wrong :E

 

GreekPIC

Aug 1, 2004
251
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Aug 1, 2004
Messages
251
What's the ratio? Maybe the program in which you make the *.hpgl is using the wrong units. Are you using inches or mm? Can you set a dafault in either program?

 

Trolex

Jun 27, 2005
8
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Jun 27, 2005
Messages
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I use mm. and I don't think so that problem is with program I'm using to do *.hpgl because I know other people who had had same problem with different exporting programs, who are trying to import it to kcam. And I also tried to look *.hpgl file with hpgl viewer (found some on google) and in it , sizes was okay. and I'm using mm in exporting program too

 

GreekPIC

Aug 1, 2004
251
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Aug 1, 2004
Messages
251
Dazza said:
Hi GreekPIC, thanks for your reply :)

Well that's a shame :(, I was hoping that this old 386 I was trying to get going, would do the job ;D.

Maybe it will be good enough, for playing around with a prototype, to get familiar with the whole process.
Why don't you try this:
http://www.deskam.com/deskncrt.html
Requires:
MSDOS 3.3 or Higher
 

Dazza

Jun 21, 2004
591
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Jun 21, 2004
Messages
591
Thanks GreekPIC,

That software looks to be exactly what I've been looking for :D, and it looks like it is very user-friendly as well.

Thanks again :).

 

germil

Apr 26, 2005
6
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Apr 26, 2005
Messages
6
Hi to everyone and this one is for Parameter. I am from Slovenia in Europe, so my English is not so good. How far did you come with your project 4Amp 4-Axis Stepper Controller? can you post me schematics, pcb and part list? Please. And thanks toeveryone for soo good comunity and forum.
My e-mail adress:[email protected]

 
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ArcAiN6

Mar 18, 2006
1
Joined
Mar 18, 2006
Messages
1
Does anyone know where i can buy all the parts for this projet from one source, and using my CC?

Also, what all types of stepper motors can this project accomidate?

for example, i have a few 5-lead motors here i ripped out of a few old 5.25" floppy drives.

Any help in this would be much appreciated as i can't go out and shop for these parts due to my bad back.

 

panosGR

Apr 10, 2006
1
Joined
Apr 10, 2006
Messages
1
Hi

i want try to make a 3-Axis Stepper Controller but the UCN5804B is discontinued
and replaced by 3967 and 3977.
how to find the change in pcb?

 

MP1

Dec 7, 2003
3,399
Joined
Dec 7, 2003
Messages
3,399
They are not pin for pin compatible chips. I recommend that you compare data sheets. You will need to make a number of changes.
Allegro has discontinued this chip but you can still find them around.
You can still find them at alltronics:
http://www.alltronics.biz/cgi-bin/category.cgi

Circuit Specialists has them in a kit with board, etc. for a little more than the cost of the chip.  http://www.circuitspecialists.com

MP

 

ryanstewart86

Apr 6, 2006
5
Joined
Apr 6, 2006
Messages
5
Hi all, dont know if people still post to this but i need help. I have built the board, tested it and connected it, when in operation the motor is either 1 of 3 things:

1: Jumpy and just vibrates
2: Has direction but very slow and not much torque
3: stationary but with strong holding torque

Could someone please help

Thanks

Ryan

p.s

When i tested it, i tested for signals from the parallel port and the 5V from the power supply, both of which work!

 

MP1

Dec 7, 2003
3,399
Joined
Dec 7, 2003
Messages
3,399
Have you checked timing? How much delay between your pulses? Can you try different values to see if it makes a difference?
If the pulses are too fast, the motor will stall and/or be very jumpy. There is a learning curve where you find the fastest and slowest possible pulse stream for the motor.
Hope it helps.

MP

 
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