Bob I'm a novice who who's profession does not normally involve electronics. Due to inexperience I assumed I could place 3 in series and one in parallel to the series. I see now that the result would differ from what I expected. Now you know.I assumed he meant 1 stack of 3 in series, but who knows?
Bob
You know those wildfires in California? They aren't wild.The 2032 is a lithium cell with 3 volts output.
Three in series will give 9V.
Putting a 3V cell across this stack will overcharge it and short the stack.
Did you have a fire?
Yes it would be physically out of the question to use a 9V, but I just tested the output of two 2032s in a series on a 10 ohm 5 watt resistor(not in simulator) and the internal resistance I'm getting is around 10-13Ω, and the current is several hundred ma. I don't know how I get these results being that the data sheet specifies 10-40Ω each, and I assumed that putting them in a series would increase this.Is it out of the question to use a standard 9V? That would take maybe twice the space of 3 CR2032s.
BYW, I tried to design a boost converter. With the 40 Ω internal resistance and could no achieve your voltage requirements without using a large inductor (1mH or so) which would be larger than your battery.
Bob
Yes I realize that, for this application internal resistance rising over time is irrelevant. It will only be used for a couple of seconds at a time and batteries will be replaced when it stops functioning. I was surprised to see that two new batteries together were only 10Ω.The internal resistance will rise as the battery goes flat.
Well I think I just got it to achieve the output I desired in the OP.TI has an excellent tool (that they inherited from National Semiconductor when they bought them out), called Wbench Designer. It is a free web based app that will design a boost converter (among other things) based on your input of requirements and their parts.
I used it to design a boost converter that could produce 200V output, 2mA current from an input of 5 to 6V. The lower value is because, with your high internal resistance, the voltage is going to drop. It is a guess, and I think an optimistic one.
They are able to do it, with 47% efficiency. But, they call for a custom transformer with the following parameters:
443uH inductance
31:1 ratio
0.9Ω internal resistance (I presume this is the primary)
I expect that that transformer would be a lot bigger than you can tolerate.
They also estimate the area required for a PCB at 790mm^2, a little over a square inch. But I doubt that includes the transformer since they would have not info on a custom transformer.
Just letting you know what you are up against.
Given the effiiciency at less than 50%, let's go through the power calculations again.
Your output is 200V at 2mA which is 0.4W.
With 47% efficiency, that means 0.86W from the battery, or an average current of 142mA. Using your 10Ω for internal resistance, that would be a voltage drop of 1.42V, which brings your terminal voltage down to 4.6V, so my 5V assumption does look optimistic.
Executive summary: The best TI can do with its line of boost converters is borderline to achieve the parameters you are trying for.
Bob
Red is the secondary output between transformer leads, blue is primary. Doesn't look that funny to me, but then again what do I know...I think the output numbers look funny. Can your simulator show us the output waveform? Also, does it know how to deal with a floating voltage source (not referenced to the primary side ground)?
ak
I should have been more clear. The image in post #30 has the voltage across the 100K load resistor. Or is it the voltage from the top of the 100K resistor to the primary side system ground? Either way, what I'm asking for is a scope shot of the voltage across R2 only. I want to see the ripple.
Thanks.
ak