Chinese Hiland 0-30V/Audioguru PSU build (down the rabbit hole)

bushtech

Sep 13, 2016
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That would be R1 and R2. On the 82Ω R2 I am already using a 5 watter
 

bushtech

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Aah, eagleeyed 73's de Edd. Not my proudest moment with my Dremel tool. Thank goodness you can't see the power switch on the photo, that's even worse:(
 

bushtech

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73's de Edd, haven't done enough start ups to tell. I now did a hot startup (cap still charged?) and installed a 1A fuse and switched, it survived that and I am now letting it run for a while to see what gets hot. When R1 or R2 start crisping I'll switch off.

Audioguru, how long does the big stay charged, isn't there a drain resistor in the circuit?

Yep, got some spare computer power supplies in the junque box, will go digging
 

Audioguru

Sep 24, 2016
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When the project has no load then the 28V transformer produces 29VAC which is rectified and makes +40V. Then the heating in R1 is (40 squared)/2200 ohms= 0.73W. A 2W resistor will be fairly warm.
R2 is part of a half-wave rectifier so it draws current for half the time and is in a voltage divider with R3 so its heating is about 0.72W. If the diodes, C2 and C3 are not leaky then the heating in R2 is [(40V/2 squared) x 0.27]/82 ohms= 1.3W. A 2W resistor will be very warm.

R1 drains the big capacitor. If the capacitor is 12000μF then it is discharged in 13.2 seconds.
 

bushtech

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I now let it run for an hour (Still 1Amp fuse) switched off and did the tongue tip test (not really). Everything cool including the 2 infamous resistors, which really surprised me.

However, straight after switchoff I switched it on and off twice at about 2 sec intervals. At the second switchon the 1A fuse went.

At that sort of frequency the caps could not have discharged so hmmmmm.
 

Audioguru

Sep 24, 2016
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Maybe badluck made you turn on the project twice when the mains was at the peak voltage and maybe 2 seconds between turn ons did not let the fuse cool enough.
 

bushtech

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Thanks Audioguru, that's a thought. I'm now considering 73's de Edd's inrush current limiting thermistor
 

bushtech

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73's de Edd

This comes out of an old PC power supply 230V/ 6/4A. Right after incoming supply

Thermistor 1.jpg

Writing on it says SCK 082

Man enough for the job?
 

73's de Edd

Aug 21, 2015
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Herr bushmeister . . . .
You say . . . . .

Man enough for the job?
Why . . .'soitanly . . .when being tasked at its prior application in its handling of 3-400 watts of a comp power supply,as being compared to your mere 75-100 watts now.
At a stone cold turn on it . . will be serving as an 8 Ω surge cushion and constantly declining in resistance, as is being related to its current passage.
Then within 1/2 of a min it has stabilized at downwards of 1/2 Ω.
That . . . . . then is being as insignificant as a gnat " hitching a ride" *** on a pachyderms arse.

***

73's de Edd
.....
 

bushtech

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Lol! Thanks 73's de Edd. Will install it and report back.

yeah, good ole Loxodontus Africana, not a fellah to be trifled with.

Great song btw.
 

bushtech

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Installed the thermistor, switched on and fuse stayed intact. Then did 3 widely spaced switchons with fuse staying intact. But the 4th time I tried the fuse blew (0.75A fuse)

I just don't understand this, thought we had it licked
 

(*steve*)

¡sǝpodᴉʇuɐ ǝɥʇ ɹɐǝɥd
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Jan 21, 2010
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Use a higher rated fuse. Alternatively find a fuse with a longer delay (TT, TTT,...)

If you're using an NTC thermistor to limit the switch on current, then rapidly cycling the power also won't let it cool down.

Another option is to have a resistor in series with the mains, and a relay to short it out after a small delay. You may still have the problem if you cycle the power before the relay has a chance to drop out.

In my recent repairs I've had the opposite problem to yours. Even with the rectified secondary shorted, the fuse did not blow.
 

bushtech

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Thanks steve. Recent power ups have had long (10min+) delays between power ups, so no rapid cycling recently
 

(*steve*)

¡sǝpodᴉʇuɐ ǝɥʇ ɹɐǝɥd
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Does it happen with no load on the secondary?

And presumably the fuse fails immediately you turn the PSU on (i.e. not after a couple of second delay).
 

bushtech

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yes, no load connected and V and A pots turned down. Instant blow
 

(*steve*)

¡sǝpodᴉʇuɐ ǝɥʇ ɹɐǝɥd
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No, disconnect the secondary.

Is it the surge when the filter caps charge?

What is the total capacitance of your filter caps?
 

(*steve*)

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The secondary side of the transformer
 
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