Help With DC Motor Speed Controller

TenderTendon

Dec 20, 2014
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Hello,
I recently purchased a battery operated vehicle for my 2 year old grandson. It has a 12V lead acid battery and a momentary pushbutton controlling the motor. The first thing I noticed was that the switch was connected directly to the motor, so the inrush will kill it pretty quick. The other problem is that when you push the button, the vehicle lunges forward instantly, throwing my grandson back and pulling his thumb off the switch. This continues until he gets frustrated and decides he isn't interested in it any more. I picked up and installed a small variable speed PWM controller with soft start from Amazon. It has connections for battery, motor, potentiometer and switch. The pot controls the maximum speed and the switch begins the soft start. Everything works as it should, except the ramp up time is way too slow. It takes approximately 4-5 seconds to get up to full speed and 1-2 seconds for the vehicle to start moving at all. So, now the problem is he doesn't hold the button long enough for it to move and thinks it's broken. Frustrated and not interested again. I went from one extreme to the other. I was hoping that someone on the board was familiar with this controller and would know how to decrease the ramp up time. I have a couple high resolution pics of both sides of the board. One of the images is flipped so they will lay on top of each other. I thought that might help follow traces. Thanks for any ideas regarding this. Hopefully, it's just a resistor change, or even better, installing a pot in place of a resistor to allow for an adjustable ramp up time.
 

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Bluejets

Oct 5, 2014
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You will need at least a link to the specs for the controller.
A circuit diagram ( not fritzing) would be an advantage also.
 

TenderTendon

Dec 20, 2014
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I'm sure this won't help at all, here here's the link to the controller:
No luck finding a schematic... I should have just got the kid a socker ball.
 

Bluejets

Oct 5, 2014
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The unit you link to does not show any "push button switch" so I can only assume it is something you added.

It also does NOT show any markings for input or any switch when you say it does.

The dual gang pot seems to have plugs that can go only one way BUT it seems irregular to require a 2 gang pot for a pwm speed control.
Then again it may be to do with the soft-start you mention.

Are you sure this is the correct unit you linked to.

It is more than likely a Pulse Width Modulation (PWM) control given the 15kz operating frequency given below the unit in the details section.

You seem to have more details on the unit than you have shown us here so I would say offhand they came with the unit.

We need that copy to see what you see.
 

TenderTendon

Dec 20, 2014
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It is not a dual gang pot. The pot has a switch built in it. No documentation was included.
 

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TenderTendon

Dec 20, 2014
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Very Typical of items of Chinese origin, unfortunately.
Often a case of doing some 'Reverse Engineering' !:(
Understood. I was hoping for the rare chance that a member here might have come across one of these in the past and tinkered with it.
 
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