MCP73871 and TPS61090 Troubleshooting

HermesTheNurse

Aug 19, 2024
1
Joined
Aug 19, 2024
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I apologize in advance if I violate any forum conventions here. If that happens I will adapt postings accordingly moving forward.

Context:

I have been working on a PCB design that incorporates the TPS61090 (Boost converter) and MCP73871 (Charge controller) of Adafruit's Powerboost1000C.

I've checked the Powerboost1000C circuit diagrams and Eagle PCB board files provided by Adafruit, and pretty meticulously matched everything to spec. However, when I plug this in, the boost converter chip (TPS61090) gets extremely hot, and yes, eventually starts smoking.

Circuit:

For power, I will be switching between a +5V USB and a 3.7V-4.2V Lipo battery supply. The power circuit is the portion highlighted in Yellow, where the microUSB port feeds USB power from the Teensy's VUSB pin (#1) to a MCP73871 charge controller (U2, #2). Directly below this are two terminals (Orange) where the battery joins the circuit. Both power sources then feed into the TPS61090RSAR boost converter (U1, #3). If the battery is discharging, the 3.7V-4.2V will be stepped up to +5V here. Finally, power is delivered back into the Teensy through the +5V "VIN" pin (#4). The following image depicts this flow:

Power Flow (Yellow):

Circuit.png

TPS61090 (Boost Converter):

TPS61090.png

MCP73871 (Charge Controller):​

MCP73871.png

Physical Board:​

PhysicalBoard.png

Additional Files For This Project:

Here are the Gerber/Drill files that I used to have this board fabricated, and here is the full schematic of the board. For some reason, the resolution when zooming is much better on the mobile app (You can even read the text on the datasheet pinouts).

2 Questions:​

Having read elsewhere that the passives (Capacitors, resistors, etc.) might need to be placed closer to their respective ICs, I have two questions:

1. Could I be missing decoupling capacitors; 10 or 100nF caps, placed close to all power inputs?

2. I'm thinking a board revision is the best plan of action moving forward. Are there any steps that I might want to take before that?
 

Attachments

  • Circuit.png
    Circuit.png
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  • TPS61090.png
    TPS61090.png
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  • MCP73871.png
    MCP73871.png
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  • PhysicalBoard.png
    PhysicalBoard.png
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Last edited:

Delta Prime

Jul 29, 2020
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