Problems with DC/DC converters in isolated H-Bridge design

stube401

Feb 10, 2010
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Feb 10, 2010
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I am pulling my hair out since I keep destroying the Murata NMC1215SC DC/DC converters in my CPU controlled H-Bridge design. There is no obvious signs of damage such as heat or smell, they simply stop outputting +/- 15V. Testing out of circuit against a reference device shows they truly are dead.

The H-bridge design uses the 4x Murata device to provide an 4x isolated power rails for the 4x Fairchild IGBTs and the Vishay VO3120 opto-isolated MOSFET drivers.

I have attached a pictures that shows the general idea of the schematic, as well as a detailed schematic with every component.

The design is for switching a 150V / 40A high-voltage power source, but so far I've only been bench testing with 12V into a 27 Ohm resistor.

I suppose I must be damaging the Murata's though inadequate protection, although so far I haven't been able to catch any suspicious spikes on the oscilloscope. At $20 a pop though from Farnell, these parts aint cheap and it's proving to be an expensive detective project.

My only other thought is that I'm over-loading the output of the Muratas which are only rated to 1W.

I'm beginning to run out of ideas - can anyone suggest something to try?

View attachment 40944

View attachment 40945

 

indulis

Nov 21, 2005
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These are dual supplies... are you using only one side, 15V, or are you running it  as a 30V supply?

There is a data sheet warning not to exceed 1W

 

stube401

Feb 10, 2010
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As shown in the attached schematic, I have a resistor/LED load across the +/- 15V terminals of the DC/DC to meet the minimum load requirements of the device, however it is the 0V/+15V terminals that I am using to power the VO3120 MOSFET driver.

Schematic.pdf

 

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indulis

Nov 21, 2005
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That might relate to your problem... more often than not, the regulation (if any) on bipolar supplies is done across both outputs

 

stube401

Feb 10, 2010
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OK, thanks - I will adjust the circuit so the load is no longer inbalanced

 
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