Question for Win Hill

J

Jim Thompson

Jan 1, 1970
0
John Larkin wrote...

Right, it's more fun to do the various calculations than to run a
boring simulation. But next comes the point where one has to either
get out the drill and soldering iron, or procrastinate by firing up
Spice to test the design. I assume that's Jim's position, because
he wrote, "I'll throw it into PSpice and see how it works out, then
I might build one up." Well, that's when Spice becomes interesting.
If it can be believed, that is. Hmm, does the tool test the design,
or does the design test the tool?

I'm of the simulation-tests-the-design camp. "Design" is done by
math, art and experience, NOT with a simulator. I'm troubled by the
current vintage of designers, who seem to have no hands-on experience
whatsoever. Don't universities have lab courses anymore?

Simulators are only for cost-saving. Gets expensive doing breadboards
on-chip ;-)

...Jim Thompson
 
Jim said:
Jim Thompson wrote:


[snip]

I see so much trash audio here, that, in my "spare time", I decided I
would design an audio amplifier... class AB, but no bias pot
required... and, contrary to my thinking BJTs are better, it will be
power MOSFET output... the little device is for bias... all done just
to prove I can do it better ;-)

...Jim Thompson
[snip]


Or are you just going to make some lame claim that it's better 'cause
you actually know what you're doing with the materials at hand?

"Sounds" good to me ;-)

I may even use lamp cord to connect the speakers.

...Jim Thompson
Howinthehell are you gonna get the oxygen out of the lamp cord?
 
J

Jim Thompson

Jan 1, 1970
0
Jim said:
Jim Thompson wrote:


[snip]


I see so much trash audio here, that, in my "spare time", I decided I
would design an audio amplifier... class AB, but no bias pot
required... and, contrary to my thinking BJTs are better, it will be
power MOSFET output... the little device is for bias... all done just
to prove I can do it better ;-)

...Jim Thompson

[snip]


Or are you just going to make some lame claim that it's better 'cause
you actually know what you're doing with the materials at hand?

"Sounds" good to me ;-)

I may even use lamp cord to connect the speakers.

...Jim Thompson
Howinthehell are you gonna get the oxygen out of the lamp cord?

Rolling pin.

...Jim Thompson
 
R

RST Engineering \(jw\)

Jan 1, 1970
0
If you can do it better, will you kindly post your results? I've been
dicking around (excuse me, heuristically engineering) with FET amplifiers to
replace my thirty year old comp-symm bipolar designs and as yet, I haven't
been able to make anything better. Equal, yes, but FETS are a bit more
pricey than their bipolar equivalents, and unless I can justify going to the
cost of new devices, the old 5-bipolar current amplifier fed by an opamp
with feedback around the whole mess will continue to be the standard.

My constraint is a 12 volt supply (13.6 when running) but I'm allowed 5%
distortion before anybody even bats an eye. Both speaker (8 ohms) and
headphone (32 ohms) amplifiers.

Jim
 
J

Jim Thompson

Jan 1, 1970
0
If you can do it better, will you kindly post your results? I've been
dicking around (excuse me, heuristically engineering) with FET amplifiers to
replace my thirty year old comp-symm bipolar designs and as yet, I haven't
been able to make anything better. Equal, yes, but FETS are a bit more
pricey than their bipolar equivalents, and unless I can justify going to the
cost of new devices, the old 5-bipolar current amplifier fed by an opamp
with feedback around the whole mess will continue to be the standard.

My constraint is a 12 volt supply (13.6 when running) but I'm allowed 5%
distortion before anybody even bats an eye. Both speaker (8 ohms) and
headphone (32 ohms) amplifiers.

Jim
[snip]

I propose only to do a MOSFET amplifier design better than that done
by the proponents, NOT to show that MOSFET amplifiers are better,
because they're NOT.

I place people who espouse the benefits of MOSFET power amplifiers in
the same category as those who think tooobz are wonderful... almost as
bad as those who insist that BJTs are voltage-controlled ;-)

...Jim Thompson
 
J

John Larkin

Jan 1, 1970
0
John Larkin wrote...

Right, it's more fun to do the various calculations than to run a
boring simulation. But next comes the point where one has to either
get out the drill and soldering iron, or procrastinate by firing up
Spice to test the design. I assume that's Jim's position, because
he wrote, "I'll throw it into PSpice and see how it works out, then
I might build one up." Well, that's when Spice becomes interesting.
If it can be believed, that is. Hmm, does the tool test the design,
or does the design test the tool?

Usually we just design something, lay out a proper production-quality
pc board, release the documents, let manufacturing build us a first
article, and we test that. You're going to have to do that sooner or
later, and sooner gets the project that much further along. Multilayer
boards and parts are a lot cheaper nowadays than an engineer's time,
and breadboarding complex surface-mount stuff just isn't feasible any
more. We seem to simulate only tiny snippets of circuits, often just
passive r-l-c gidgets, and not whole functional circuits.

I see too many people wasting time Spicing and not thinking, and
fiddling with the simulation (and the part models!) until they think
it works. That teaches some very bad habits.

I did a tour of the Cornell EE department; PC screens outnumber
oscilloscope screens by maybe 20:1.

John
 
J

John Larkin

Jan 1, 1970
0
If you can do it better, will you kindly post your results? I've been
dicking around (excuse me, heuristically engineering) with FET amplifiers to
replace my thirty year old comp-symm bipolar designs and as yet, I haven't
been able to make anything better. Equal, yes, but FETS are a bit more
pricey than their bipolar equivalents, and unless I can justify going to the
cost of new devices, the old 5-bipolar current amplifier fed by an opamp
with feedback around the whole mess will continue to be the standard.

My constraint is a 12 volt supply (13.6 when running) but I'm allowed 5%
distortion before anybody even bats an eye. Both speaker (8 ohms) and
headphone (32 ohms) amplifiers.

Jim
[snip]

I propose only to do a MOSFET amplifier design better than that done
by the proponents, NOT to show that MOSFET amplifiers are better,
because they're NOT.

I like mosfets in power amps because they're so rugged - no second
breakdown - not to mention fast and easy to drive. I like to assign
one opamp to drive each fet, making all sorts of drive, sharing, and
thermal problems just go away. In some cases, especially high-power
pulsed stuff, the fets wind up being cheaper than bipolars because
they don't mind being pushed hard.

Haven't used a bipolar power stage in years. One of my guys designed a
simple zener-emitter follower preregulator using bipolars. It kept
blowing up. He quit and I replaced the bips with fets, and it just
works now.

John
 
J

Jim Thompson

Jan 1, 1970
0
On Fri, 31 Dec 2004 16:35:43 -0700, Jim Thompson
[snip]
I propose only to do a MOSFET amplifier design better than that done
by the proponents, NOT to show that MOSFET amplifiers are better,
because they're NOT.

I like mosfets in power amps because they're so rugged - no second
breakdown - not to mention fast and easy to drive. I like to assign
one opamp to drive each fet,

I'm curious about that configuration. Can you show me.
making all sorts of drive, sharing, and
thermal problems just go away. In some cases, especially high-power
pulsed stuff, the fets wind up being cheaper than bipolars because
they don't mind being pushed hard.

Haven't used a bipolar power stage in years. One of my guys designed a
simple zener-emitter follower preregulator using bipolars. It kept
blowing up. He quit and I replaced the bips with fets, and it just
works now.

John

Sounds like load-line and/or inductive loads. I've not lost a BJT in
the field (and I used to design ignitions); not to say I haven't
killed many in the lab while designing snubbers ;-)

...Jim Thompson
 
J

John Larkin

Jan 1, 1970
0
On Fri, 31 Dec 2004 16:35:43 -0700, Jim Thompson
[snip]
I propose only to do a MOSFET amplifier design better than that done
by the proponents, NOT to show that MOSFET amplifiers are better,
because they're NOT.

I like mosfets in power amps because they're so rugged - no second
breakdown - not to mention fast and easy to drive. I like to assign
one opamp to drive each fet,

I'm curious about that configuration. Can you show me.

Simple...


----+------
|
------------+ d
out---+------g
+--- - | s
| c |
+-------------+--r1 --+
|
r2 or whatever
|
------+------


which makes sort of a perfect follower: high Zin, millivolts of
offset, and you don't give a damn about fet matching. The C-R1 thing
can sometmes be deleted, depending. LM8261 is a nice driver amp.

Of course, when the fet blows, the opamp goes too, but opamps are
cheap.

Sounds like load-line and/or inductive loads. I've not lost a BJT in
the field (and I used to design ignitions); not to say I haven't
killed many in the lab while designing snubbers ;-)

I thing turnon surges got it sometimes, but more likely the base
zenered at turnoff. As long as you don't overdo the gate voltage, fets
are very tough.

John
 
J

Jim Thompson

Jan 1, 1970
0
On Fri, 31 Dec 2004 16:35:43 -0700, Jim Thompson
[snip]

I propose only to do a MOSFET amplifier design better than that done
by the proponents, NOT to show that MOSFET amplifiers are better,
because they're NOT.


I like mosfets in power amps because they're so rugged - no second
breakdown - not to mention fast and easy to drive. I like to assign
one opamp to drive each fet,

I'm curious about that configuration. Can you show me.

Simple...


----+------
|
------------+ d
out---+------g
+--- - | s
| c |
+-------------+--r1 --+
|
r2 or whatever
|
------+------


which makes sort of a perfect follower: high Zin, millivolts of
offset, and you don't give a damn about fet matching. The C-R1 thing
can sometmes be deleted, depending. LM8261 is a nice driver amp.

Of course, when the fet blows, the opamp goes too, but opamps are
cheap.

Sounds like load-line and/or inductive loads. I've not lost a BJT in
the field (and I used to design ignitions); not to say I haven't
killed many in the lab while designing snubbers ;-)

I thing turnon surges got it sometimes, but more likely the base
zenered at turnoff. As long as you don't overdo the gate voltage, fets
are very tough.

John

That's barely a switch... show me a push-pull version ;-)

...Jim Thompson
 
W

Winfield Hill

Jan 1, 1970
0
Jim Thompson wrote...
Sounds like load-line and/or inductive loads. I've not lost a
BJT in the field (and I used to design ignitions); not to say
I haven't killed many in the lab while designing snubbers ;-)

I've lost plenty in final application; they are in fact fragile
beasts, and the SOA is truly a killer.
 
J

John Larkin

Jan 1, 1970
0
That's barely a switch... show me a push-pull version ;-)

...Jim Thompson


Geez, it's an idea. I only do full designs for money. But I will
suggest that precise followers need precise biasing circuits.

John
 
T

Tony Williams

Jan 1, 1970
0
Jim Thompson said:
I see so much trash audio here, that, in my "spare time", I
decided I would design an audio amplifier... class AB, but no
bias pot required... and, contrary to my thinking BJTs are
better, it will be power MOSFET output... the little device is
for bias... all done just to prove I can do it better ;-)

BJT power amplifiers are so easily destroyed by reactive loads.
 
T

Tony Williams

Jan 1, 1970
0
Winfield Hill said:
Jim, I should warn you that spice models for these VMOS FETs are
woefully inadequate, failing to correctly model the gate
spreading resistance, the important sub-threshold region, or
even the cascode JFET drain-capacitance scene for that matter.
They also lack any reliable thermal model. Modest analytical
calculations can often better predict a MOSFET's performance
under unusual circumstances.

Win. Are you following/understanding Cyril Bateman's
articles on modelling power MOSFETs in EW, and what
are your opinions on his approach?
 
W

Winfield Hill

Jan 1, 1970
0
Tony Williams wrote...
Win. Are you following/understanding Cyril Bateman's articles
on modelling power MOSFETs in EW, and what are your opinions
on his approach?

I have the first three of his articles in a stack and expect the
fourth final article to arrive soon. I've glanced at them, but
clearly some concentrated study is in order. Hopefully he has
addressed two of my four issues above (the two most important to
audio amplifier designers). I have recommended his articles to
others (hoping they'll check them out). Such as yourself, Tony?
 
A

Al Borowski

Jan 1, 1970
0
I'm of the simulation-tests-the-design camp. "Design" is done by
math, art and experience, NOT with a simulator. I'm troubled by the
current vintage of designers, who seem to have no hands-on experience
whatsoever.

Its been over three years, and I'd guess 90% of my class have never held
a soldering iron.
Don't universities have lab courses anymore?

They do, but the impression I get (in my experience anyway) is that
universities don't really teach design very well at all. They focus more
on analysis and theoretical mathematics.

My university threw some circuits at me and said "given this, calculate
X,Y and Z". Very few lecturers seem interested in saying WHY certain
components are chosen, and what compromises are made. So when students
are faced with designing something, they often blindly fiddle with it
hoping to make it work.

Then again, I'm probably just bitter. I think its stupid that even after
2 telecomms subjects, no one has explained how to actually get a signal
from an antenna. We've done a fair amount of mathematical theory on
modulation etc but there has been no 'applied' teaching. Even a
qualitive explanation would be nice.


cheers,


Al
 
J

John Larkin

Jan 1, 1970
0
Its been over three years, and I'd guess 90% of my class have never held
a soldering iron.


They do, but the impression I get (in my experience anyway) is that
universities don't really teach design very well at all. They focus more
on analysis and theoretical mathematics.

My university threw some circuits at me and said "given this, calculate
X,Y and Z". Very few lecturers seem interested in saying WHY certain
components are chosen, and what compromises are made. So when students
are faced with designing something, they often blindly fiddle with it
hoping to make it work.

Then again, I'm probably just bitter. I think its stupid that even after
2 telecomms subjects, no one has explained how to actually get a signal
from an antenna. We've done a fair amount of mathematical theory on
modulation etc but there has been no 'applied' teaching. Even a
qualitive explanation would be nice.

I think the concept has been, all along, is that engineers learn
theory in school and practise on the job. That actually makes sense,
because the theory is what sticks with you all your life, as the
technology keeps changing. What many schools miss is the fact that
concurrent hands-on work greatly enhances the understanding of the
theory. If the theory is just equations and stuff, without physical
insight, it's soon forgotten.

Engineering education used to be very practical. After WWII, various
forces conspired to make it more "academically respectable" at some
cost to true engineering, which is to design.

John
 
J

John Larkin

Jan 1, 1970
0
Tony Williams wrote...

I have the first three of his articles in a stack and expect the
fourth final article to arrive soon. I've glanced at them, but
clearly some concentrated study is in order. Hopefully he has
addressed two of my four issues above (the two most important to
audio amplifier designers). I have recommended his articles to
others (hoping they'll check them out). Such as yourself, Tony?


The mosfet model I'm often concerned the most about is the thermal
model; that's what determines whether the part will blow up. I haven't
had a lot of luck reconciling the transient thermal resistance curves
on the datasheets with real life, so we test them ourselves, either by
measuring Tj versus time, or just by pushing them to destruction and
backing off by some margin for the real design.

Some of my amps digitize everything - heatsink temp, power rails,
Vout, Iout - and simulate junction temps in real time, shutting down
when Tj get scairy. For that you need a practical time-domain thermal
model of the real-world, heatsunk mosfet.

I wish people would publish thermal models that were similar in detail
to the electrical ones.

John
 
J

Jim Thompson

Jan 1, 1970
0
BJT power amplifiers are so easily destroyed by reactive loads.

But I've had not one fail driving speakers.

...Jim Thompson
 
J

John Woodgate

Jan 1, 1970
0
I read in sci.electronics.design that John Larkin <[email protected]>
Engineering education used to be very practical.

Yes. In many cases, think 'boot camp'.
After WWII, various
forces conspired to make it more "academically respectable"

.... as a reaction to the 'boot camp'...
at some cost
to true engineering, which is to design.

Yes, it went much too far.

In UK, and in theory, we have a liaison programme between practising
engineers and schools, to enlighten the students. It works in a few
cases, but my impression is that it very largely doesn't work. I think
many teachers find it too challenging; 'Can we do some PIC projects like
the engineer lady told us about?'

IMHO, if you aren't doing electronics by the age of 10, you probably
aren't going to do it very well, unless you are very bright indeed,
including practically. By the time you graduate, you have 12 years
experience to catch up!
 
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